
Better performance, advanced features, easy operation, flexible configuration, higher reliability, and lower operating costs.
Higher Productivity
A larger welding area (220mm x 220mm) supports multi-track film feed systems and multi-station fixtures.
Shorter cycle times: Leveraging advanced motion control systems and advanced PR recognition modes.
Better Performance
An imported, fully digital ultrasonic generator system tracks the ultrasonic curve for each weld in real time.
A voice-coil-driven clamp provides adjustable and controllable clamping force with minimal error.
A high-speed, fine-tuned cutter pusher with a ceramic oscillator and electronically adjustable wire tail length accommodates small weld areas (this feature is not available with post-cutting systems).
An imported, fully digital pressure control system with up to 16-bit precision and an adaptive filter to prevent signal interference.
Using industry-leading image processing and counting, the system achieves sub-pixel accuracy.
Advanced Features
High-speed communication system: Provides command data transmission and traceability;
Advanced interconnect interface: Supports configurable welding heads (copper wire, aluminum wire, and aluminum ribbon);
Easy to use
English and Chinese user interface (Windows 7 OS);
Easy access to consumables: Standard market specifications make it easy to purchase consumables such as splitters and cutters;
Simple data integration: Optional automated production line connection interface allows for data exchange and integration into the overall production process;
Graphical editing interface: Provides convenient programming and improves program editing efficiency.
Flexible Configuration
Key mechanical and electrical components utilize imported components, but domestic substitution is possible in special circumstances;
Optional coaxial and side lighting options enable identification of various specialized chips;
Multi-device and multi-track processing configurations are available;
A wide selection of configurable welding heads can meet specific needs.
Higher reliability
The customizable worktable offers a variety of clamping methods, including pneumatic, vacuum, and electric, as well as a variety of clamping plate combinations.
Lower operating costs
The large mating area (220mm x 220mm) reduces integration costs.
The use of high-quality components reduces preventative maintenance costs.
One Bonder, Multiple Interconnect Materials
New Optics, Digital Camera, Lighting
A new optical system provides a more detailed image;
A high-resolution digital camera with faster PR detection delivers sharper images and reduced image capture time;
A ring light provides more uniform indirect illumination, reducing differences in reflections due to chip tilt on the DBC;
Red, green, and blue lighting options provide optimized solutions for all surface types.
| Main technical parameters | |||
| Materials | Aluminum wire | Aluminum strip | Copper wire |
| Applicable Specifications | Φ5-20mil | max 80x10mil | Φ5-8mil |
| Welding Pressure | 60-1500g | 75-3000g | 60-1500g |
| Ultrasonic Time | 1-1000ms (each solder point can be individually set) | ||
| Welding Power | 0-60w | 0-80w | 0-60w |
| Welding Head Rotation Angle | ±220°(with limit) | ||
| PR Vision | 0.6x (standard) | ||
| Dimensions | 888x1310x1800 (WxDxH) mm | ||
| Weight | 400kg | ||
| Welding Head Travel | 220X220x50(X*Y*Z)mm | ||
| Power and Air Source | Single-phase AC 220V ±10% 50Hz Maximum 600W Reliable grounding 0.5MPa clean compressed air |
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Aluminum wire front-cut bonding
Aluminum wire back-cut bonding
Aluminum ribbon bonding
Aluminum wire bonding with front-cut configuration
Aluminum wire bonding with back-cut configuration
Aluminum ribbon bonding with front-cut configuration
Advantages of Ultrasound System Detection
Automatic frequency sweep test at power-up; detects ultrasound system anomalies promptly
Transducer calibration and testing
Improve consistency in blade replacement and promptly detect ultrasonic system anomalies
Intelligent Welding Quality Monitoring System (BPM)
Adjusts monitoring reference values based on real-time welding conditions
Monitors ultrasonic and weld deformation
Promptly identifies hidden defects
Ultrasonic output quality monitoring
Weld deformation monitoring
Arc data monitoring
Arc starting height monitoring; aluminum wire payout length monitoring
Flexible counting function
Improve consumable life management
Options
Basic welding deformation range control
Locked wire diameter selection to reduce the possibility of misoperation
Advanced parameter settings
Wire diameter lock; Zero-G tangent mode, etc.
Options
Basic welding deformation range control
Locked wire diameter selection to reduce the possibility of misoperation
Advanced parameter settings
Wire diameter lock; Zero-G tangent mode, etc.
Welding quality review function
Displays up to 15 real-time images at a time; optionally saves to disk for quality inspection
Reviews operation functions and parameter editing
Identifies safety hazards during quality management
Excellent pressure linearity
Provides high-precision welding pressure
Simple template editing function
Improve welding program editing efficiency
Complete calibration function
Improve parameter consistency
Complete permission management function
Hierarchical management of function parameters prevents incorrect operation