
2025-09-02
Dzina langa ndi Kevin, ndipo monga gawo la gulu ku Dongxin Electronic Technology, Ndakhala zaka zambiri mu dziko la micro-machining ndi zipangizo zapamwamba. Ndakhala ndikukambitsirana kosawerengeka ndi mainjiniya anzeru ngati Marcus ku Germany, omwe amafuna kulondola kwenikweni. Iwo amadziwa kuti limodzi, losawoneka ndi maso waya chomangira Kutha kukhala kusiyana pakati pa sensa yamagalimoto okwera kwambiri komanso kulephera kwa mzere wokwera mtengo. Nkhaniyi ndi ya iwo ndi aliyense amene akufuna kumvetsa luso zosaneneka za waya kugwirizana. Tidzafufuza zonse njira yolumikizira waya, kuchokera ku sayansi yoyambira mpaka kumakina apamwamba omwe amatheketsa, kukupatsani chidziwitso chofunikira kuti muthe kuchita bwino kwambiri popanga izi.
M'malo mwake, kulumikiza waya ndi njira kupanga zolumikizira ting'onoting'ono zamagetsi pogwiritsa ntchito njira yabwino kwambiri waya. Tangoganizani chipangizo chovuta cha makompyuta, a semiconductor chipangizo chosaposa chikhadabo. Chip ichi chiyenera kuyankhulana ndi dziko lakunja. Waya mgwirizano ndiye mlatho womwe umapangitsa kuti kulumikizanaku kuchitike. Imalumikiza mabwalo ang'onoang'ono pa chip (pamalo otchedwa a bond pansi) kumalo ofikira magetsi akuluakulu pa a gawo lapansi kapena leadframe. Njirayi ndiyo njira yomwe imagwiritsidwa ntchito kwambiri kulumikizana mu makampani a semiconductor.
Njira yokhayo ndi yodabwitsa ya uinjiniya. Makina apadera amagwiritsa ntchito kuphatikiza mphamvu, kutentha, komanso nthawi zina ultrasonic mphamvu kuti apange dziko lolimba weld pakati pa waya ndi bond pansi. Izi sizili ngati kutenthetsa kwachikhalidwe; kulibe zodzaza. M'malo mwake, ma atomu a waya ndipo pad amasonkhanitsidwa pafupi kwambiri kotero kuti amapanga cholimba, chokhazikika metallurgical mgwirizano. Izi zimapanga kulumikizana kodalirika kwambiri kwamagetsi ndi makina komwe kumatha kupirira zovuta mkati mwa chipangizo chamagetsi.
Ganizirani za izi ngati blacksmithing. A chida cholumikizira ndendende malo ndi makina osindikizira a waya woonda ndi a awiri Nthawi zambiri amayezedwa mu ma microns (mamiliyoni a mita). Cholinga chake ndi kupanga njira yopanda msoko kuti magetsi aziyenda. Mafoni onse a m'manja, galimoto, ndi kompyuta zimadalira mabiliyoni a maulaliki ang'onoang'ono awa. Umphumphu wa aliyense waya chomangira ndizofunikira kwambiri pakugwira ntchito kwa zida zamagetsi amalumikizana.
Kufunika kwa waya chomangira mu kupanga zida za semiconductor sizinganenedwe mopambanitsa. Ndilo gawo lomaliza, lofunikira kwambiri popanga gawo lophatikizika (KODI) ntchito. Pambuyo pa maola osawerengeka ndi madola mamiliyoni ambiri akugwiritsidwa ntchito popanga ndi kupanga zovuta silicon wophika mkate, ndiye wodzichepetsa waya zomwe zimabweretsa moyo. Popanda njira yodalirika ya kulumikizana, wamphamvu kwambiri KODI sichinthu choposa chidutswa chachabechabe silicon.
A wapamwamba kwambiri waya chomangira zimatsimikizira zinthu ziwiri: zabwino kwambiri magetsi conductivity ndi mphamvu zamakina zamphamvu. The magetsi katundu ndi zofunika kuti ntchito. Kukana kulikonse kapena kusagwirizana mu weld ikhoza kusokoneza chizindikiro, kupanga kutentha kosafunikira, kapena kuchititsa chipangizo kulephera. Izi ndizowona makamaka pamapulogalamu apamwamba kwambiri pomwe kukhulupirika kwazizindikiro ndi chilichonse. The mgwirizano pakati pa waya ndipo pad iyenera kukhala yotsika kwambiri yotsutsa kuti iwonetsetse mphamvu yabwino komanso kutumiza deta.
Komanso, maulalo awa ayenera kukhala olimba kwambiri. Ayenera kupulumuka panjinga yotentha (kukula ndi kutenthedwa ndi kutentha), kugwedezeka, ndi kugwedezeka kwathupi pa moyo wa chinthucho. Mtundu wamoto semiconductormwachitsanzo, iyenera kugwira ntchito mosalakwitsa kwa zaka zambiri m'galimoto, kupirira kutentha kwakukulu ndi kugwedezeka kosalekeza. Wofooka waya chomangira angathyoke, zomwe zimapangitsa kuti chipangizocho chiwonongeke. Ichi ndichifukwa chake akatswiri opanga ma process amayang'ana kwambiri kuti akwaniritse zangwiro, zopanda kanthu weld nthawi iliyonse. Ndilo maziko a kudalirika kwa magetsi onse amakono.
Pali njira ziwiri zoyambira zomwe zimagwiritsidwa ntchito m'makampani: mgwirizano wa mpiraing ndi mgwirizano wa wedgendi. Ngakhale onse amakwaniritsa cholinga chimodzi chopanga a waya kugwirizana, amatero m'njira zosiyanasiyana ndipo ndi oyenera ntchito zosiyanasiyana. Kumvetsetsa kusiyanitsa kwawo ndikofunikira pakuwongolera mzere uliwonse wopanga.
Kugwirizana kwa Mpira:
Iyi ndi njira yodziwika kwambiri komanso yachangu kwambiri, yogwiritsa ntchito golide kapena waya wamkuwa. Njirayi imayamba ndikusungunuka mapeto a waya ndi spark yamagetsi, yomwe imapanga mpira wawung'ono chifukwa cha kupsinjika kwa pamwamba. Kenako mpirawo umakanikizidwa pamwamba bond pansi pogwiritsa ntchito kuphatikiza kutentha ndi kupanikizika, ndipo kawirikawiri ultrasonic mphamvu, mu njira yotchedwa mgwirizano wa thermosonic. Izi zimapanga mgwirizano woyamba. Kenako makinawo amadumphira waya ku nsonga yachiwiri yolumikizira ndikupanga chofanana mgwirizano wachiwiri asanagwetse waya kuyambanso.
Kugwirizana kwa Wedge:
Mgwirizano wa Wedgeine, kapena kulumikiza waya wa wedge, amagwiritsa a chida chooneka ngati mphero m'malo mwa a capillary. The waya wapanikizidwa flat against the bond pansi,ndi ultrasonic mphamvu imagwiritsidwa ntchito kuti ipangitse kukangana weld. Izi zimapanga mgwirizano wowoneka bwino, wofanana ndi msoko. Njirayi ikubwerezedwa kwa mgwirizano wachiwiri. Njirayi imagwiritsidwa ntchito nthawi zambiri ndi waya wa aluminiyamu, makamaka m'mapulogalamu apamwamba kwambiri, koma angagwiritsidwenso ntchito golide waya ndi riboni.
Ku Dongxin, timakhazikika pakupanga zida zodziwika bwino za njira zonse ziwiri, kuchokera ku ma capillaries a mgwirizano wa mpiraku zolimba mphero zida zofunika zomangira zolemera za aluminiyamu. Kusankha pakati mgwirizano wa mpira ndi mgwirizano wa wedge nthawi zambiri zimatengera zofunikira za chipangizocho - mtengo, kachulukidwe, mphamvu, ndi mtundu wa chipangizocho chingwe cholumikizira kugwiritsidwa ntchito.

A zamakono basi waya bonder ndi luso la robotics ndi control systems. Amapangidwa kuti azipanga masauzande ambiri pa ola limodzi ndi kulondola kwa ma micron. Pakatikati pa makinawo ndi njira yowongolera yoyenda yomwe imayendetsa mutu womangira pamwamba semiconductor chipangizo. Mutu womangira uyu umagwira chida cholumikizira (kapena capillary kwa mgwirizano wa mpiraayi kapena a mphero za mgwirizano wa wedgeing) ndi spool wa chingwe cholumikizira.
Ndondomeko imayamba pamene an KODI kapena gawo lapansi imayikidwa mu makina. Dongosolo la masomphenya amphamvu limazindikiritsa malo enieni a ma bond pads ndi mfundo zofananira pa leadframe kapena PCB. Mapulogalamu a makinawo amawerengera njira yabwino kwa aliyense waya. Kwa aliyense waya chomangira, makinawo amatsata ndendende:
Kuzungulira konseku kumachitika mu milliseconds. The makina owotcherera nthawi zonse amayang'anira zinthu monga mphamvu ya mgwirizano ndi ultrasonic mphamvu zowonetsetsa kuti kulumikizana kulikonse kumakwaniritsa miyezo yapamwamba kwambiri. Makina awa, monga athu athu WS9820 Automatic Thick Aluminium Wire Wedge Bonder, ndi injini zamakono microelectronics msonkhano, kupangitsa kupanga kochuluka kwa zovuta zida zamagetsi.
Kusankha kwa chingwe cholumikizira ndichisankho chofunikira kwambiri chotengera mtengo, magwiridwe antchito, ndi zofunikira pakugwiritsa ntchito. Chilichonse chili ndi zinthu zapadera zomwe zimapangitsa kuti zikhale zoyenera pazochitika zosiyanasiyana. Zitatu zazikulu mitundu ya waya amene amagwiritsidwa ntchito masiku ano ndi golide, mkuwa, ndi aluminiyamu.
| Waya Zinthu | Zofunika Kwambiri | Common Application |
|---|---|---|
| Golide (Au) | Zabwino kwambiri conductivity, kukana dzimbiri, ductile | Zipangizo zodalirika kwambiri, zolumikizana bwino |
| Mkuwa (Cu) | Wapamwamba conductivity, mphamvu zabwino, mtengo wotsika | Zida zotsika mtengo, zamagetsi zamagetsi |
| Aluminium (Al) | Zotsika mtengo, zomangira bwino pazitsulo za aluminiyamu, zofewa | Zida zamphamvu kwambiri, zazikulu awiri waya kugwirizana |
Waya Wagolide: Kwa zaka zambiri, golidi anali muyezo kugwirizana kwa waya chifukwa cha kudalirika kwake kwapamwamba. Sichoncho oxideize, kupangitsa kukhala kosavuta kupanga a kulumikizana kwabwino kulumikizana. Kufewa kwake kumalola kulumikiza waya wagolide pa mphamvu zochepa, kuchepetsa kupsinjika kwa osalimba silicon chip. Komabe, mkulu mtengo wa golidi yapangitsa opanga ambiri kufunafuna njira zina.
Waya Wamkuwa: Waya wamkuwa yakhala njira yodziwika bwino. Zake magetsi conductivity ndizokwera kuposa zagolide, ndipo ndizotsika mtengo kwambiri. Komabe, mkuwa ndi wovuta komanso sachedwa okosijeni, zomwe zimapangitsa kugwirizana kumafuna malo olamulidwa kwambiri (nthawi zambiri amagwiritsa ntchito chishango cha gasi cha inert) komanso magawo olimba kwambiri kuti apewe kuwonongeka kwa bond pansi.
Waya Aluminium: Aluminium waya ndizofala kwambiri mu mgwirizano wa wedgeing, makamaka zida zamagetsi zomwe zimakhala zazikulu awiri mawaya amafunika kunyamula mafunde okwera. Zimapanga mono-zitsulo zolimba kwambiri weld ndi zotayira zomangira za aluminiyamu pa chip, kupewa kupangika kwa brittle golide-aluminium intermetallics (wotchedwa "purple plague") zomwe zingayambitse kulephera kwa mgwirizano pakapita nthawi. Timapereka osiyanasiyana waya woyera wa aluminiyamu zopangidwira makamaka za mapulogalamu ovuta awa.
An ultrasonic weld ndi njira yosangalatsa yomwe imalumikizana ndi ziwiri zitsulo pamwamba popanda kuwasungunula. Ndi mawonekedwe olimba-state kuwotcherera, komwe kuli pakati ultrasonic waya wolumikizana. Matsenga amachitika pamene kugwedezeka kwamphamvu kwambiri kumayambitsidwa ku mawonekedwe omangirira pansi pa kukakamizidwa.
Umu ndi momwe zimagwirira ntchito: A makina opangira waya amagwiritsa ntchito transducer kupanga high-frequency kugwedezeka kwamayimbidwe, nthawi zambiri mumitundu ya 20-120 kHz. Izi kugwedera mphamvu imasamutsidwa kudzera mu chida cholumikizira ku ku waya. The waya wapanikizidwa motsutsana ndi bond pansi, ndi mayendedwe othamanga, otsuka ultrasonic mphamvu imachita zinthu zingapo:
Zonse ultrasonic mgwirizano ndondomeko imangotenga ma milliseconds ochepa. Pogwiritsa ntchito kuthamanga ndi ultrasonic kugwedezeka m'malo mosungunuka mochulukira, kumapewa mavuto obwera chifukwa cha kutentha kwakukulu, ndikupangitsa kuti ikhale yabwino kwa osalimba. zida zamagetsi. Kuphatikiza uku kutentha ndi akupanga mphamvu ndiye mwala wapangodya wamakono mgwirizano wa thermosonic.

Kupeza wangwiro waya chomangira mosasinthasintha kudutsa mamiliyoni olumikizana ndizovuta zovuta. Monga mainjiniya, mukudziwa kuti khalidweli limatsimikiziridwa ndi kusamalidwa bwino kwamitundu yosiyanasiyana. Kupatuka pang'ono mwa aliyense wa iwo kungayambitse chomangira chofooka kapena cholephera.
Zofunika Kwambiri:
Kudziwa zinthu izi kumafuna chidziwitso chakuya, zida zapamwamba komanso zolimba makina owotcherera. Ndi ntchito yosalekeza yowunika, kuyesa, ndi kuyenga.
Pamene kugwirizana kwa waya ndiye teknoloji yayikulu kwambiri ya chip-level kulumikizana, laser kuwotcherera ikubwera ngati njira ina yamphamvu yolumikizira mitundu yosiyanasiyana mumagulu amagetsi, makamaka pazinthu zazikulu monga ma tabo a batri ndi mabasi.
Kuwotcherera kwa laser amagwiritsa ntchito kuwala kwamphamvu kwambiri kuti asungunuke ndi kusakaniza zitsulo zosiyanasiyana zigawo pamodzi. Mosiyana ndi olimba-boma weld za ultrasonic mgwirizano, laser kuwotcherera amapanga fusion weld posungunula zinthuzo.
Kuyerekeza:
| Mbali | Akupanga Waya Bonding | Kuwotcherera kwa Laser |
|---|---|---|
| Njira | Dziko lolimba weld (kutentha ndi akupanga) | Fusion weld (kusungunuka) |
| Sikelo | Ma microscopic (waya wabwino kupanga mapepala) | Micro to Macro (ma tabu a batri, zolumikizira) |
| Kulowetsa Kutentha | Localized, kutentha otsika wonse | Zokhazikika kwambiri, koma zimatha kupanga malo okulirapo omwe amakhudzidwa ndi kutentha |
| Zipangizo | Mawiri enieni (Au-Au, Al-Al, Au-Al) | Mitundu yambiri yazitsulo zofanana ndi zosiyana |
| Kulumikizana ndi Makina | Pamafunika kukhudzana mwachindunji ndi kukakamizidwa | Njira yosalumikizana, kulola kuwotcherera m'malo ovuta kufikako |
Kulumikiza waya imapambana pakupanga masauzande ang'onoang'ono, olondola olumikizana ndi osalimba semiconductor kufa. Kuyika kwa kutentha kochepa kumalepheretsa kuwonongeka kwa ma circuitry tcheru. Kuwotcherera kwa laser, kumbali ina, ndi bwino kuti apange ma welds amphamvu, apangidwe pazigawo zazikulu zomwe kutentha kwakukulu kumaloledwa. Simungagwiritse ntchito laser kuwotcherera kulumikiza 25-micron waya ku a KODI, koma ndiyabwino kuwotcherera tabu yamkuwa wandiweyani ku batire. Ndi matekinoloje owonjezera omwe amathetsa zovuta zosiyanasiyana padziko lonse lapansi yopanga zamagetsi.

The njira yolumikizira waya ndi okhwima, koma nthawi zonse amakankhidwa ku malire ake ndi liwiro losalekeza la zatsopano mu makampani a zamagetsi. Mainjiniya akukumana ndi zovuta zingapo zazikulu zomwe zimafunikira mayankho atsopano ndi zida zabwinoko.
Chimodzi mwa zopinga zazikulu ndi miniaturization. Pamene tchipisi zimakhala zamphamvu kwambiri, zimafunikira ma I/O ochulukirachulukira m'malo ang'onoang'ono. Izi zimapangitsa kuti pakhale mgwirizano wabwino kwambiri, pomwe ma bond pads amayikidwa moyandikana kwambiri. Izi zimafuna kulondola kwapadera kuchokera ku makina opangira waya ndi zazing'ono, zolondola kwambiri kugwiritsa ntchito mgwirizano wapadera chida chooneka ngati mphero. Kusokoneza pang'ono kulikonse kungayambitse dera lalifupi.
Vuto lina ndi kukwera kwa zida zatsopano ndi zida zovuta. Mwachitsanzo, kugwirizana ndi mitundu yatsopano ya magawo ang'onoang'ono kapena kuthana ndi mapepala osakanikirana (3D-ICs) kumabweretsa zosintha zatsopano. The kokwanira za kukulitsa kutentha kusagwirizana pakati pa zinthu zosiyanasiyana kungayambitse nkhawa waya chomangira pakugwira ntchito, zomwe zimatsogolera kuzinthu zodalirika. Komanso, kusintha kwa waya wamkuwa kupulumutsa ndalama zobweretsa mavuto okhudzana ndi okosijeni ndi kuuma, kumafuna kuwongolera njira zolimba.
Pomaliza, pamagetsi amagetsi, monga omwe ali m'magalimoto amagetsi ndi Makina opangira ma IGBT, vuto ndi losiyana. Apa, zolemera awiri aluminiyamu waya kapena ma riboni amagwiritsidwa ntchito kunyamula mafunde apamwamba. Vuto limakhala popereka mokwanira ultrasonic mwayi wopanga cholimba weld popanda kuwononga chipangizo chachikulu, chokwera mtengo. Apa ndi pamene khalidwe la zida zomangira ndi mwayi wa makina owotcherera amayesedwadi.
Kusankha zoyenera chingwe cholumikizira ndi zida si kusankha kugula; ndi chisankho chofunikira cha uinjiniya chomwe chimakhudza mwachindunji zokolola, kudalirika, ndi mtengo. Kwa wopanga makina, chisankhochi chimafuna njira yokhazikika yomwe imaganizira zofunikira za chipangizocho.
Choyamba, pendani mmene akugwiritsira ntchito. Kodi ndi chipangizo champhamvu champhamvu chomwe chimafuna chachikulu awiri waya wa aluminiyamu kusamalira panopa? Kapena ndi digito yochuluka kwambiri KODI zomwe zimafuna golide wabwino kwambiri kapena waya wamkuwa kwa kulumikizana kwabwino? Kusankha kwa waya zinthu—golide, mkuwa, kapena aluminiyamu—ndipo poyambira. Chisankhochi chidzatengera mtengo wamtengo wapatali (mkuwa ndi golide), zosowa zodalirika (golds resistance to corrosion), ndi zitsulo zazitsulo. bond pansi (aluminum waya pazitsulo za aluminiyamu kuti mupewe golide-aluminium intermetallics).
Kamodzi ndi waya amagwiritsidwa ntchito, sitepe yotsatira ndikusankha chida cholumikizira. Zithunzi za geometry mphero kapena capillary iyenera kufanana waya awiri ndi miyeso ya bond pad mwangwiro. Chida chokhala ndi miyeso yolakwika chingapangitse kuti ma bond asamapangidwe bwino, kuwonongeka kwa waya, kapena zotsatira zosagwirizana. Mwachitsanzo, a mgwirizano wa wedge mu danga zolimba angafunike chida ndi mbiri woonda kwambiri. Zida za chida chokha - monga tungsten carbide kapena titaniyamu - ndizofunikanso pa moyo wake ndi ntchito yake. Kuyika ndalama pazida zamtengo wapatali kuchokera kwa wopanga mwapadera kumatsimikizira kusasinthika kwa zida ndi zida, zomwe ndizofunikira kwambiri kwa mainjiniya omwe sangathe kulekerera kusiyanasiyana kwazinthu. Kuphatikiza koyenera kwa zosiyanasiyana waya mitundu ndi zida zolondola ndiye njira yopambana komanso yobwerezabwereza kugwirizana kwa waya ntchito.