Utshintsho lokushukuma kombane kunye nokusebenza ngokufanelekileyo kwimizi-mveliso kubeke uxinzelelo olukhulu kwicandelo lezemveliso ukuvelisa iinjini ezingenamandla kuphela kodwa ezixineneyo kunye nezonga amandla. Embindini wolu tshintsho kukho inkqubo ebaluleke kakhulu, kodwa ehlala ingahoywa: ukubekwa okuthe ngqo kocingo lobhedu kwistator. Ngelixa iindlela zemveli zisisebenzele kakuhle kangangamashumi eminyaka, imfuno yokuzalisa izinto zokubeka indawo ephezulu kunye neejiyometri ezintsonkothileyo ziye zatyhala iinjineli ukuba zamkele izisombululo eziphambili. Kulapho ukujija inaliti uyadlala. Yinto entsonkothileyo iteknoloji evumela isantya esiphezulu, ukubekwa okuchanekileyo kocingo kwiindawo zokubeka i-stator, ngokusisiseko ukutshintsha indlela esisondela ngayo uyilo kwaye imveliso yeenjini zanamhlanje zombane.
Indlela iTekhnoloji yoKujija inaliti iTshintsho kwiMveliso yeStator kuMatshini woKujija yenaliti yale mihla
Ingcamango ye ukujija inaliti imele ukutsibela phambili okubalulekileyo kubuchule obuqhelekileyo bokujija iiflaya. Kumgangatho umatshini ovuthuzayo, injongo ilula: gubungela ucingo kwi-core. Nangona kunjalo, njengoko uyilo lweemoto luye lwavela, ngakumbi ngokunyuka kweenjini zeBrushless DC (BLDC), isithuba esikhoyo sokuhamba umlomo sinciphile. A umatshini wokuvala inaliti isombulula oku ngokusebenzisa i-slender, ukubuyisela inaliti ejijayo ethwala ucingo ngqo kwi-groove yesitaki sestator.
Le iteknoloji asikokungena nje ngocingo emngxunyeni; imalunga neentshukumo ezilawulwayo. I umatshini kufuneka ingqamanise intshukumo ethe nkqo ye inaliti kunye nesalathiso esijikelezayo se stator. Olu lungelelaniso luqinisekisa ukuba lonke ujiko locingo lubekwe kanye apho lufuneka khona, lukhulisa ukusebenza kakuhle kwamagnetic kwimveliso yokugqibela. Kwiinjineli ezinje ngoMarcus kwicandelo leemoto laseJamani, oku kuchanekileyo ngumahluko phakathi kwemoto esebenza kakhulu kunye nephakathi.
Yintoni echaza iTekhnoloji enguNdoqo emva koMatshini wokuPhilisa ngenaliti?
Uyilo lwe-a umatshini wokuvala inaliti ngummangaliso wale mihla ezenzekelayo. Ngokungafaniyo neenkqubo ezilula, aba matshini baxhomekeke kunxibelelwano oluntsonkothileyo lwekinematic. Undoqo we inkqubo kubandakanya into ethwala umlomo—“inaliti”—ehamba ngokuphakamisa nokuthoba. Ngaxeshanye, ucingo lutyiswa ngale nto inaliti ukusuka kwiyunithi yoxinzelelo.
Uphawu oluchazayo loku iteknoloji kukukwazi ukugcina uxinzelelo oluqhubekayo kwi ucingo ngelixa isenza utshintsho olukhawulezayo lwesalathiso. Umgangatho umatshini ovuthuzayo inokuba nzima kunye neradii eqinileyo efumaneka kwiistators zanamhlanje ezininzi, kodwa a inaliti inkqubo iyagqwesa apha. I uyilo ivumela umlomo ukuba ungene kwi-stator bore, ujikeleze izibonda zestator, kwaye ubeke umaleko wocingo ngokomaleko. Esi sikhundla sibalulekile ekufezekiseni into ephezulu yokuzalisa ubhedu, ehambelana ngokuthe ngqo kuxinzelelo lwamandla ombane. injini yombane.
Isebenza Njani Inkqubo Yokujija Inaliti Ngokwenyani kwiStator?
I inkqubo ye ukujija inaliti yi-ballet yongqamaniso lomatshini. Iqala nge stator ukubanjwa ngokukhuselekileyo kumatshini. Ucingo isikhokelo idlisa umsonto wobhedu ngomngxuma inaliti. Njenge inkqubo abaqalayo, i inaliti wehla kwi stator slot.
- I-Stroke kunye ne-Index: I inaliti ihamba ngokuthe nkqo (stroke) ukubeka ucingo ngobude bepali.
- Crossover: Phezulu okanye ezantsi kwi-stroke, i inaliti okanye i-stator shifts (izalathi) ukukhokela ucingo malunga nokuphela kwepali.
- Ulwaleko: Lo mjikelo uyaphinda, kunye ne umatshini ukubala indawo echanekileyo kwijika ngalinye ukuqinisekisa ukwaleka okugqibeleleyo (i-orthocyclic winding).
Ubuhle bale nto inkqubo ilele kuyo bhetyebhetye. Ngokulungelelanisa i-stroke kunye ne-index parameters nge I-cnc ulawulo, okufanayo umatshini inokuziqhelanisa nobude obahlukeneyo bestator kunye noqwalaselo lwepali.
Ngaba oomatshini bokuJonga beSitapu esinesantya esiphezulu banokugcina ukuchaneka?
Omnye wemibuzo ephambili kwi ishishini imveliso lurhwebo-off phakathi isantya kunye nokuchaneka. Kwindawo ye isantya esiphezulu oomatshini bokujija bestator, olu lungelelwano lubalulekile. Yangoku ezenzekelayo uye wasivumela ukuba sityhale imida yendlela ekhawuleza ngayo i inaliti iyakwazi ukushukuma ngaphandle kokuncama ukuchaneka.
Nangona kunjalo, isantya sazisa imingeni yomzimba. Njenge isantya ukwanda, ukutsalwa kocingo kuguquguquka ngamandla. Ukuba i umatshini ayikwazi ukuhlawulela oku, ucingo lunokuphuka okanye, ngakumbi, lunwebe, olutshintsha ukuchasana nombane. NONE ukujija inaliti Iinkqubo zisebenzisa i-tensioners ezinamandla kunye ne-servo-driven control loops ukujonga uxinzelelo lwentambo ngexesha lokwenyani. Oku kuqinisekisa ukuba nangesantya esiphezulu, i Umoya ihlala iqinile kwaye ifana, igcina imfezeko ye stator.
Yintoni indima yesiKhokelo kunye noMlomo ekuPhathweni kocingo?
Ngelixa umatshini inikeza intshukumo, i i-nozzle kwaye isikhokelo Sebenzisana nemathiriyeli. Njengomvelisi wamacandelo achanekileyo, siyaqonda ukuba umgangatho we i-tungsten carbide yeyona nto ibalulekileyo. I inaliti ejijayo isebenza njengomjelo wokugqibela wocingo.
Ukuba umgangatho wangaphakathi we i-nozzle irhabaxa, iya kuhluba i-insulation ukusuka kwintambo, ekhokelela kwiisekethe ezimfutshane. Ukuba i isikhokelo Iradiyasi ibukhali kakhulu, iya kuqhawula ucingo phantsi koxinzelelo. Ngoko ke, i ukuphatha ucingo Amalungu kufuneka enziwe ngemathiriyeli eyomelele kakhulu njengetungsten carbide okanye irubhi, ipolishiswe ukuya kutsho kwisipili. Le ngqalelo kwiinkcukacha kwi isikhokelo indibano iqinisekisa ukuba intshukumo yesantya esiphezulu ayiphazamisi ukugquma kocingo.
Kutheni inaliti iVula iSisombululo sokuGosa kwi-BLDC Motor Manufacturing?
I-Brushless DC (IBLDC) Injini ibe ngumgangatho wosetyenziso ukusuka kwiidrone ukuya kwizithuthi zombane. Ezi njini zihlala zibonakalisa i-winding egxile kumazinyo ngamanye. Ukujija inaliti yeyona ifanelekileyo isisombululo kolu yilo lwezakhiwo.
Kwi IBLDC stator, isithuba phakathi kwezibonda (ukuvulwa kwe-slot) kunokuba mxinwa kakhulu. I-winder yeflaya yemveli ayikwazi ukufikelela ngaphakathi kwezi ndawo zixineneyo ngaphandle kokubetha iipali ezikufutshane. Iprofayile encinci ye inaliti ejijayo ivumela ukuba ityibilike kwindawo emxinwa, ifake ucingo ngqo ezinyo. Esi sikhundla sivumela abaqulunqi ukuba benze iimoto ezineepali ezininzi kunye noxinzelelo lwetorque ephezulu, ukwenza ukujija inaliti iyimfuneko kule mihla bldc ukwenziwa.
Ngaba i-CNC iZiguqulela njani iiWinder zeStator?
Ukudityaniswa kwe I-cnc (Ulawulo lwamanani eKhompyutha) iteknoloji itshintshile ii-stator winders ukusuka kwizixhobo eziqinileyo ukuya kwiiseli zokuvelisa eziguquguqukayo. A iyacwangciseka inkqubo ivumela iinjineli ukuba zenze iipateni zokujija ezintsonkothileyo kwikhompyuter kwaye zilayishe ngokuthe ngqo kwi umatshini.
Le ezenzekelayo kuthetha ukuba utshintsho ukusuka kuyilo lwesitator ukuya kwelinye alusoloko lufuna ukulungiswa kwakhona koomatshini. Ngokuqhelekileyo, ngumbandela wokukhetha inkqubo entsha kunye nokutshintsha ifayile isikhokelo umlomo. Oku bhetyebhetye ibalulekile kubaboneleli abafuna ukuvelisa iibhetshi ezincinci zeemoto eziqhelekileyo ecaleni kwemitsi ephezulu yevolyum. I I-cnc inkqubo ilawula i-axis ye inaliti, ukujikeleza kwe-stator, kunye noxinzelelo lwecingo ngaxeshanye, ukuqinisekisa ukuphindaphindwa okukhulu. inkqubo.
Ngaba iSistim ibonelela ngoGuquko kwiiPali zeStator ezahlukeneyo?
Inzuzo enkulu ye iteknoloji yokujija inaliti kukukwazi ukuziqhelanisa neejiyometri ezahlukeneyo. Nokuba ngaba stator ineepali ezi-3 okanye iipali ezingama-36, i umatshini inokucwangciswa isalathisi ngokufanelekileyo.
Isitshixo kule nto bhetyebhetye ilele kwi uyilo ye inaliti umthwali kunye ne-stator mount. Ngokusebenzisa imodyuli uyilo, abaqhubi banokutshintsha ngokukhawuleza izixhobo ezibambe i stator. Ngaphezu koko, i inaliti ejijayo yona ngokwayo ingatshintshwa ukuze ikwazi ukwamkela okwahlukileyo ucingo iidayamitha. Oku kuvumela iqhekeza elinye izixhobo ukukhonza imigca yemveliso emininzi, iyenza ibe yindleko esebenzayo isisombululo kwimo engqongileyo yokuvelisa.
Yeyiphi imiceli mngeni eqhelekileyo kwi-Coil Wining kunye nendlela yokuyiSombulula?
Nangona iingenelo zayo, ukujija inaliti unengxaki. Omnye umba oqhelekileyo "ku-bulging," apho ucingo lwakha ngokungalingani phezulu okanye ezantsi kwekhoyili. Oku kunokuthintela inaliti ukusuka ekudluleni kwindawo yokubeka kwiileya ezilandelayo.
Ukusombulula oku, phambili oomatshini bokujija bestator sebenzisa ii-algorithms zomaleko ezichanekileyo ezisasaza ukujika kocingo ngokulinganayo. Olunye ucelomngeni ucingo ukuphuka ngexesha lezigaba eziphezulu zokukhawuleza inaliti istroke. Oku kusonjululwa ngokusebenzisa umgangatho ophezulu Izikhokelo zee-wire kunye neenkqubo eziphucukileyo zokulawula uxinzelelo ezilindele ukuhamba komatshini kunye nokulungelelanisa ukuchasana ngokufanelekileyo.
Ingaba izinto ezisetyenziswayo ezichanekileyo zikuchaphazela njani ukuthembeka kwesixhobo?
Ekugqibeleni, i ukuthembeka yayo nayiphi na umatshini wokuvala inaliti ixhomekeke ekugqibeleni kwizinto ezityiwayo ezisebenzisayo. I inaliti, i-nozzle, kunye ne-roller ngamalungu anyamezela uxinzelelo kunye nokukhuhlana. Njenge umenzi wamacandelo omatshini wokujija, Siyazi ukuba ukusebenzisa izinto ezingaphantsi kwe-sub-par kukhokelela ekunciphiseni rhoqo.
Ukuba a i-nozzle iyaguga phambi kwexesha, inokukrwela ucingo, nto leyo ekhokelela ekungaphumelelini okufihlakeleyo kwi injini yombane isenokungabonakali de umthengi ayisebenzise. Ke ngoko, utyalo-mali kumgangatho ophezulu, ubunjineli obuchanekileyo inaliti yomatshini wokujija umgangatho ophezulu amacandelo ayiyondleko nje yokugcina; lutyalo-mali kumgangatho wemveliso yokugqibela. Izinto ezisetyenziswayo ezithembekileyo ziqinisekisa ukuba ezenzekelayo isebenza kakuhle, ngokufanelekileyo, kwaye ngaphandle kokuphazamiseka.
Iqhosha lezitshixo
- Ukuchaneka sisitshixo: Ukujija inaliti ivumela slot eliphezulu ukugcwalisa imiba ebalulekileyo iinjini esebenzayo mihla.
- Iijiyometri ezintsonkothileyo: Le iteknoloji yeyona ifanelekileyo isisombululo kuba bldc iinjini ezineendawo zokuvuleka eziqinileyo.
- IMiba yeCandelo: Umgangatho we i-nozzle kwaye isikhokelo ichaphazela ngokuthe ngqo ingqibelelo yocingo kunye nexesha lokuphumla koomatshini.
- Ukuphumelela okuzenzekelayo: I-cnc lawulwa oomatshini bokujija bestator nikezela ngokuyimfuneko bhetyebhetye kwiimfuno ezahlukeneyo zemveliso.
- Ulawulo loxinzelelo: ukugcina uxinzelelo oluguquguqukayo lubalulekile ukuthintela ukuqhekeka kwi isantya esiphezulu.
