Ihinduka ryumuvuduko wamashanyarazi hamwe ninganda zikora neza zinganda zashyizeho igitutu kinini murwego rwo gukora kugirango zibyare moteri zidakomeye gusa ariko kandi zikora kandi zikoresha ingufu. Hagati yiyi mpinduramatwara harimo inzira ikomeye, ariko akenshi yirengagizwa: gutondeka neza insinga z'umuringa kuri stator. Mugihe uburyo gakondo bwadukoreye neza mumyaka mirongo, icyifuzo cyibintu byinshi byuzuza ibintu hamwe na geometrike igoye byatumye injeniyeri zifata ibisubizo byiterambere. Aha niho inshinge ije gukina. Nubuhanga ikoranabuhanga ibyo bituma umuvuduko wihuse, ushyira neza insinga mumwanya wa stator, uhindura muburyo buryo twegera igishushanyo na umusaruro ya moteri igezweho.
Nigute Urushinge rwa Winding Technology ruhindura umusaruro wa Stator mumashini igezweho ya inshinge
Igitekerezo cya inshinge byerekana gusimbuka imbere kuva muburyo busanzwe bwa flair tekinike. Mubisanzwe imashini ihindagurika, intego iroroshye: kuzinga insinga hafi. Ariko, uko ibishushanyo mbonera byahindutse, cyane cyane hamwe no kuzamuka kwa moteri ya Brushless DC (BLDC), umwanya uboneka kuri nozzle kugirango uyobore wagabanutse. A. imashini ihindura inshinge ikemura ibi ukoresheje ubunebwe, gusubiranamo urushinge itwara insinga mu buryo butaziguye mu gikingi cya stator.
Ibi ikoranabuhanga ntabwo ari ugushaka insinga gusa mu mwobo; ni ibijyanye na dinamike igenzurwa. Uwiteka imashini igomba guhuza icyerekezo gihagaritse cya inshinge hamwe no guhinduranya indangagaciro ya stator. Ihuzabikorwa ryemeza ko buri cyerekezo cyinsinga gishyizwe neza aho kigomba kuba, bikagaragaza imbaraga za magnetiki yibicuruzwa byanyuma. Kuri ba injeniyeri nka Marcus mu rwego rw’imodoka z’Abadage, ubu busobanuro ni itandukaniro riri hagati ya moteri ikora cyane na mediocre.
Niki gisobanura tekinoroji yibanze inyuma yimashini ihindura urushinge?
Ubwubatsi bwa a imashini ihindura inshinge ni igitangaza kigezweho Automation. Bitandukanye na sisitemu yoroshye, izo mashini zishingiye kumikorere ya kinematike igoye. Intangiriro ya Sisitemu ikubiyemo umutwaro wa nozzle - "urushinge" - igenda mu guterura no kumanura. Icyarimwe, insinga igaburirwa binyuze muribi inshinge kuva murwego rwo guhagarika umutima.
Ibisobanuro biranga ibi ikoranabuhanga ni ubushobozi bwo gukomeza guhorana impagarara kuri wire mugihe ukora byihuse icyerekezo. Igipimo imashini ihindagurika irashobora guhangana na radiyo ifatika iboneka muri statut igezweho, ariko a inshinge Sisitemu nziza cyane. Uwiteka igishushanyo Emera nozzle kwinjira muri stator bore, kugendagenda hafi ya inkingi, hanyuma ubike insinga kumurongo. Ubu bushobozi ni ngombwa kugirango umuntu agere ku muringa muremure wuzuye, uhuza neza nubucucike bwimbaraga za moteri y'amashanyarazi.
Nigute uburyo bwo guhinduranya urushinge bukora kuri Stator?
Uwiteka inzira ya inshinge ni ballet yo guhuza imashini. Bitangirana na stator gufatirwa neza mumashini. Umugozi umuyobozi agaburira umugozi wumuringa unyuze mu mwobo inshinge. Nka inzira Gutangiza, i inshinge amanuka mumwanya wa stator.
- Indwara na stroke: Uwiteka inshinge igenda ihagaritse (stroke) kugirango ushire insinga muburebure bwa pole.
- Kwambukiranya: Hejuru cyangwa hepfo ya stroke ,. inshinge cyangwa stator ihinduranya (indangagaciro) kugirango iyobore insinga hafi yimpera ya pole.
- Igice: Uru ruzinduko rusubiramo, hamwe na imashini kubara imyanya nyayo kuri buri cyerekezo kugirango tumenye neza (orthocyclic winding).
Ubwiza bwibi inzira Ibinyoma guhinduka. Muguhindura inkoni nibipimo byerekana Cnc kugenzura, kimwe imashini Irashobora guhuza na stator zitandukanye hamwe na pole iboneza.
Imashini Yihuta Yihuta Imashini Ihinduranya Kugumana Ukuri?
Kimwe mu bibazo byibanze muri inganda gukora nubucuruzi hagati umuvuduko n'ukuri. Mu rwego rwa umuvuduko mwinshi imashini ya stator, iyi mpirimbanyi irakomeye. Ibigezweho Automation yatwemereye gusunika imipaka yukuntu byihuse inshinge irashobora kunyeganyega idatanze neza.
Ariko, umuvuduko utangiza ibibazo byumubiri. Nka umuvuduko yiyongera, impagarara ku nsinga zihindagurika cyane. Niba imashini ntishobora kwishyura ibi, insinga irashobora kumeneka cyangwa, bibi, kurambura, ihindura imbaraga zamashanyarazi. Yateye imbere inshinge sisitemu ikoresha imbaraga za tension hamwe na servo-itwarwa no kugenzura kugirango ikurikirane insinga mugihe nyacyo. Ibi byemeza ko no ku muvuduko mwinshi ,. Umuyaga ikomeza gukomera kandi imwe, ikomeza ubusugire bwa stator.
Ni uruhe ruhare rw'Ubuyobozi na Nozzle mu Gukoresha insinga?
Mugihe imashini itanga icyerekezo ,. nozzle na umuyobozi gukorana nibikoresho. Nkumushinga wibice bisobanutse, twumva ko ubuziranenge bwa Tungsten Carbide Nozzle ni cyo kintu cy'ingenzi. Uwiteka urushinge ikora nkumuyoboro wanyuma kuri wire.
Niba imbere yimbere ya nozzle birakabije, bizambura insulasiyo kuva kumurongo, biganisha kumuzingo mugufi. Niba umuyobozi radiyo irakaze cyane, izatwara insinga munsi ya tension. Kubwibyo gukoresha insinga ibice bigomba kuba bikozwe mubikoresho bikomeye cyane nka tungsten karbide cyangwa rubini, bisizwe kugeza indorerwamo. Uku kwitondera ibisobanuro birambuye muri umuyobozi guterana byemeza ko umuvuduko wihuta utabangamira insinga.
Ni ukubera iki urushinge ruhinduranya kujya mu gisubizo cyo gukora moteri ya BLDC?
Brushless DC (BLDC) moteri yabaye igipimo cyibisabwa kuva drone kugeza ibinyabiziga byamashanyarazi. Moteri ikunze kugaragaramo ihindagurika ryinyo kumenyo. Guhindura inshinge ni byiza igisubizo kuri ubu bwubatsi.
Muri BLDC stator, umwanya uri hagati yinkingi (gufungura umwanya) urashobora kuba muto. Imashini gakondo ya flair ntishobora kugera imbere muri iyi myanya ifatanye idakubise inkingi zegeranye. Umwirondoro muto wa urushinge iyemerera kunyerera mu bice bifunguye, gushira insinga ku menyo. Ubu bushobozi butuma abashushanya gukora moteri ifite inkingi nyinshi nubucucike buri hejuru, gukora inshinge ni ngombwa kuri kijyambere bldc gukora.
Nigute CNC Automation ihindura Stator Winders?
Kwishyira hamwe kwa Cnc (Igenzura rya Mudasobwa) ikoranabuhanga yarahindutse stator winders Kuva mubikoresho bikaze muburyo bworoshye bwo gukora. A. porogaramu Sisitemu yemerera injeniyeri gushushanya ibintu bigoye kuri mudasobwa hanyuma akayohereza kuri imashini.
Ibi Automation bivuze ko guhinduka kuva mubishushanyo mbonera bijya mubindi ntibisaba buri gihe gusubiramo imashini yuzuye. Akenshi, ni ikibazo cyo guhitamo gahunda nshya no guhindura i umuyobozi nozzle. Ibi guhinduka ni ingenzi kubatanga isoko bakeneye kubyara uduce duto twa moteri yihariye hamwe nubunini buringaniye. Uwiteka Cnc Sisitemu Igenzura i inshinge, kuzunguruka kwa stator, hamwe ninsinga zingana icyarimwe, byemeza ko byasubirwamo cyane inzira.
Sisitemu Itanga Ihinduka Kubintu Bitandukanye bya Stator?
Inyungu nyamukuru ya tekinoroji yo guhinduranya urushinge ni uburyo bwo guhuza na geometrike zitandukanye. Niba stator ifite inkingi 3 cyangwa inkingi 36 ,. imashini Birashobora gutegurwa kugirango berekane.
Urufunguzo rwibi guhinduka in i igishushanyo ya inshinge umwikorezi hamwe na stator. Ukoresheje modular igishushanyo, abakoresha barashobora guhinduranya byihuse ibikoresho bifata i stator. Byongeye kandi urushinge ubwayo irashobora guhinduka kugirango ihuze ibitandukanye wire diameter. Ibi bituma igice kimwe cya ibikoresho gukorera imirongo myinshi yibicuruzwa, bigatuma igiciro-cyiza igisubizo kubidukikije bikora neza.
Ni izihe mbogamizi zihuriweho muri Coil Winding nuburyo bwo kuzikemura?
Nubwo ari byiza, inshinge ntabwo ari ibibazo. Ikibazo kimwe gikunze kugaragara ni "gutereta," aho insinga zubaka zingana hejuru cyangwa hepfo ya coil. Ibi birashobora gukumira inshinge Kuva kunyura mumurongo kumurongo ukurikira.
Kugira ngo iki kibazo gikemuke, cyateye imbere imashini ya stator koresha neza neza algorithms ikwirakwiza insinga zingana. Indi mbogamizi ni wire kumeneka mugihe cyihuta-cyihuta cya inshinge inkorora. Ibi bikemurwa no gukoresha ubuziranenge Abayobora insinga na sisitemu ihanitse yo kugenzura impagarara ziteganya kugenda kwimashini no guhindura imyigaragambyo.
Nigute Ibicuruzwa Byuzuye bigira ingaruka ku kwizerwa kw'ibikoresho?
Hanyuma ,. kwizerwa Bya Icyo ari cyo cyose imashini ihindura inshinge ni Byanyuma Biterwa Nibikoreshwa. Uwiteka inshinge, nozzle, hamwe nizunguruka nibice bihanganira guhangayika cyane no guterana amagambo. Nka a imashini ikora imashini ikora, tuzi ko gukoresha ibikoresho bya sub-par biganisha kumwanya muto.
Niba a nozzle yashaje imburagihe, irashobora gushushanya insinga, biganisha kunanirwa rwihishwa muri moteri y'amashanyarazi ibyo ntibishobora kugaragara kugeza igihe umukiriya abikoresheje. Kubwibyo, gushora imari murwego rwohejuru, rukora neza urushinge rwo hejuru rwohindura imashini ibice ntabwo ari ikiguzi cyo kubungabunga gusa; nishoramari mubwiza bwibicuruzwa byanyuma. Ibikoresho byizewe byemeza neza ko Automation ikora neza, neza, kandi nta nkomyi.
ABAFATANYIJE
- Icyitonderwa ni Urufunguzo: Guhindura inshinge yemerera umwanya muremure wuzuza ibintu byingenzi kuri moteri igezweho.
- Geometrike igoye: Ibi ikoranabuhanga ni byiza igisubizo kuri bldc moteri hamwe no gufungura ahantu hafunguye.
- Ibyingenzi: Ubwiza bwa nozzle na umuyobozi bigira ingaruka zitaziguye ubunyangamugayo hamwe nigihe cyimashini.
- Automation yatsinze: Cnc kugenzurwa imashini ya stator tanga ibikenewe guhinduka kubikenerwa bitandukanye.
- Kugenzura amakimbirane: gukomeza impagarara zingirakamaro ningirakamaro kugirango wirinde gucika kuri umuvuduko mwinshi.
