Ultrasonic Wire Kubatanidza: Iyo yekupedzisira yekubatanidza kune yakakwirira-performance bhatiri mapepa

Sezvo mainjiniya uye muvambi weDongxin Electronic tekinoroji, ini, Kevin, ndapedza makore mukukurukurirana kwakadzama nevashandi vakaita seMarcus, mainjiniya emakurukota emumiriri mumakwikwi emumiguru. Kukurukurirana hakuwanzo kuve nemutengo; Ivo vari pamusoro pekunyatsoziva, kuvimbika, uye sainzi yakakosha yekugadzira. Musoro unodzokororwa uye unonongedzera dambudziko rekugadzira rakakwana magetsi kubatana Mukati mazvino bhatiri pack. Kusarudzwa kwe maitiro ekujoinha mazana, kana zviuru, zvemunhu bhatiri masero haasi chidiki-chinoreva kuchengetedzeka, hupenyu hurefu, uye kuita kwegadziriro yese, kubva kune Ev kune grid yekuchengetedza unit. Chinyorwa ichi chichaongorora nei Ultrasonic waya kusungwa yakabuda sechinhu chepamusoro pabasa iri. Tichaputsa tekinoroji, tichienzanisa nedzimwe nzira, uye tsanangura kuti izvi zvakanyatsoita sei chisungo maitiro anopa zvisingafadzi kushanduka uye kuchengeteka kwe bhatiri Kugadzira.

Chii chaizvo chakanyatso kujairika waya yekubatira bhatiri?

Pamwoyo waro, Ultrasonic waya kusungwa is a solid-state testing maitiro. Kusiyana necustomer welms inoshandisa kupisa kuti inyungudike zvekunyungudika, iyi nzira inoshandisa yakakwira-frequency vibrations yekugadzira robust metallurgical chisungo. Heano maitiro ayo anoshanda mumamiriro e bhatiri pack: chishandiso chakakosha chinonzi a chisungo Musoro unodzvinyirira a waya (kazhinji Aluminium kana Copper) kupokana ne pamusoro a bhatiri Sero terminal. Chishandiso chakabva chichienda kune Ultrasonic frequency, kazhinji pakati pe60 ne120 KHz.

Uku kukurumidza, microscopic kutsveta chiito kunoita zvinhu zviviri. Kutanga, inobvisa oxides uye zvinosvibisa kubva kunzvimbo yekuonana. Chechipiri, inokonzeresa kupurasitiki kwe waya uye terminal pamusoro, kuunza maatomu ezvisikwa zvese zvine chekuita nekubatana kwakadaro kuti vanogovana electrons uye kuumba chokwadi, chisingaperi weld. Hapana kunze Kupisa kunoshandiswa muUltrasonic kusungwa, iyo iri mukana wakakura kana uchishanda uine unonaka bhatiri masero. Izvo zvese chisungo inoumbwa mumamhiciseconds, inogadzira yakasimba uye inogadzirisa zvakanyanya kubatana Pasina kuunza kushushikana kwekunze kune Sero. Iyi ndiyo musimboti we Battery Bumbing Tekinoroji.

Nei chisungo chakasimba chakanyanya kutsoropodza mubhatiri pakiti?

A bhatiri pack inzvimbo isingakanganwiki. Zviri pasi pekugara vibriveal Kunetseka kubva mukufamba kwemotokari, pamwe nekuwedzera uye kupokana nekuda kwekutora kwemasendimita (kubhadharisa uye kurasa). Isina kusimba kana kusawirirana chisungo nzira yedambudziko renjodzi. Kana a kubatana kutadza, tambo yese yemasero ayo anotsigira anofa akafa, achiremerwa pack. Kunyange isina kunaka-mhando chisungo Izvo hazvisi kutadza zvachose zvichasvitsa basa risingadiwe remagetsi.

Uku kuramba kunopisa kupisa, kunoderedza iyo pack's kushanda zvakanaka, uye inogona kutungamira mukukwegura kwekutanga kwe Sero. Mune yakaipisisa-kesi mamiriro, kupisa kwakanyanya pane mhosva chisungo Pfungwa inogona kukonzera chiitiko chinopisa chinotiza chiitiko. Saka, the michina uye magetsi Kuvimbika kwega kwega chisungo iri. Imwe neimwe chisungo inofanira kunge yakasimba, inodzokororwa, uye inokwanisa kutsungirira mamiriro ehutsinye ehupenyu hwehupenyu hwa bhatiri pack. Ndokusaka Mhando Inodiwa zve chisungo maitiro akanyorova mukati Ev indasitiri.

WIRE kurongedza kuenzanisa kunoenzaniswa sei neimwe bhatiri nzira nzira?

Mainjiniya ane akati wandei Nzira dzekusangana bhatiri masero, kunyanya Spot Tolding, laser weldering, uye waya kusungwa. Imwe neimwe ine nzvimbo yayo, asi waya kusungwa inopa musanganiswa wakasarudzika wezvakanakira, kunyanya zvazvino bhatiri pack magadzirirwo.

Nepo laser weldering inogona kukurumidza kune mamwe ma geometries, inounza yakanyanya kupisa uye inogadzira yakaomarara chisungo izvo zvinogona kuve zvichikanganiswa nekutadza kubva kuVibration kana kuwedzera kwekuwedzera. Spot Tolding tekinoroji yakakura asiwo inotakura njodzi yekunonaka iyo Sero. Waya kusungwa, nekusiyana, inopa inochinjika, yakaderera-kushushikana chisungo izvo zvakapetwa sechinhu chakakomba chekuchengetedza.

Ndezvipi zvakakosha zvinodiwa kuti bhatiri rakabudirira chisungo?

Kuzadzisa yakakwana chisungo Nguva dzese dzinoda kudzora zvakanyatso kudzora pazvinhu zvinoverengeka. Iyo sainzi inosanganisa zvinhu, michina, uye kugadzirisa hunyanzvi. Se mugadziri yemidziyo yekubatanidza, isu tinoshanda nevatengi vedu kuti vabve zvinhu izvi.

1. Kusungwa kwesungwa:The pamusoro ye bhatiri Sero terminal uye chero inobatanidza mabhonzo anofanirwa kuve akachena uye zvinosungwa. Oxides, mafuta, uye zvimwe zvinosvibisa zvinogona kudzivirira metallururiki yakasimba chisungo kubva pakugadzira. Zvinhu zvakaita Nickel-simbe simbi kana yakachena Aluminium zvakanakisa kusungwa.
2. Kururamisa kurongedza paramita:The Wire Boder inofanira kuve yakarongedzwa neiyo chaiyo Kuronga paramita zveizvozvo application. Izvi zvinosanganisira simba rekunyengera, huwandu hwe Ultrasonic simba, uye nguva ye chisungo. Iyi parameter inoshanduka zvichienderana ne waya zvinyorwa, dhayamita, uye zvinhu zvakaratidza.
3. Wire-mhando waya: Kusungwa waya pachayo ndeyekutsoropodza chikamu. Inofanira kuve neyakaenderana dhayamita, kuchena, uye simba rakafanana. Zvose zviri zviviri Aluminium uye Copper waya vanoshandiswa, ne Aluminium kuve akajairika kune yakanakisa chisungo hunhu uye mutengo-kushanda.
4. Chairo Chairo Yekushandisa:The Bond Musoro uye chishandiso chekubhomba (wedge) chinofanira kugadzirwa kuti ubatanidzwe. Chero kupfeka kana kukuvadza kune chishandiso kunogona kuguma nemhando isina kunaka chisungo.

Kuwana izvi zvinhu zvina ndizvo zvakanaka ndiyo kiyi yekudzokororwa uye yakavimbika chisungo maitiro.

Iwe unogona here kubatanidza chero waya kune chero bhatiri cell pamusoro?

Mhinduro pfupi ndeyekuti kwete. Kusungwa ndeyekutsoropodza zvinodiwa. Kubudirira kwe waya chisungo zvinoenderana zvakanyanya pakuremerwa. Ultrasonic waya kusungwa inodakadza pakujoinha zvisingaenzaniswi zvinhu zvakaoma weld uchishandisa dzimwe nzira. Mamiriro akanyanya kujairika mukati bhatiri pack gungano ndizvo kusungwa an Aluminium waya kuna a Nickel-kakavapo terminal pane a bhatiri Sero. Iyi musanganiswa inoumba yakasarudzika yakavimbika uye yakasimba chisungo.

Nekudaro, kuyedza chisungo kune yakasvibiswa kana isina-yakanaka pamusoro, senge simbi simbi kana mamwe marudzi emapurasitiki, ichakundikana. Usati watanga kugadzirwa, an Injiniya anofanira kuita kusungwa Zvidzidzo, kazhinji kusanganisira bvunzo yekudhirowa, iyo iri Kuparadza bvunzo izvo zvinoyera simba rinodiwa kudhonza iyo waya bvisa iyo pad. Iyi data inosimbisa zvinhu zvakasarudzwa uye Kuronga paramita, Kuverengera kubatana inosangana zvinodiwa michina Simba. KuDongxin, tinopa zvakakura process rutsigiro kubatsira vatengi vedu vanoreva zvinhu zvavo uye vanodzora chisungo process yeiyo yepamusoro kuvimbika.

Weill pachayo inoita sei sechiputi mune bhatiri pakiti?

Izvi zvimwe zvinonyanya kukosha mukana Uchishandisa waya kusungwa Nekuti bhatiri kubatana. Mumwe nemumwe waya yaishandiswa kubatanidza a Sero Zvakare zvinoshanda seyakanyanya kunyatsojeka fuse. Pfungwa iyi inozivikanwa se "kusungwa kusungwa." The the dhayamita uye kureba kwekubhiri waya vanosarudzwa nokungwarira kuitira kuti kana imwe chete Sero zvipfupi kunze kana zviitiko a kuwanda chiitiko, the waya Kubatanidza iyo ichapisa kumusoro uye inonyungudika nenzira inodzorwa.

Ichi chiito pakarepo inozviparadzanisa mhosva Sero kubva kune vamwe vese pack, kudzivirira kukundikana kwekukanganisa kunogona kutungamira kumoto. Inopa kuchengetedzwa pamunhu Sero Chikamu, ndechimwe chinhu chakakura, chakajairika mafuru haakwanise kuita. Imwe chete waya kuita se fuse pasero chinhu chekudzivirira chekudzivirira. Waya kurongedza kunobvumira Vagadziri kuti dhizaini uye kuvaka bhatiri Mapaketi asina chete simba uye anoshanda asiwo zvakachengeteka. Imwe chete chisungo waya anova mutungamiri uyu uye Dziviriro.

Chii chinoita kuti waya kurongedza gadziriro yekugadzira inogadzira?

Zvazvino bhatiri pack zvigadzirwa zvakaoma. Vanowanzo kusanganisira masero ekubatanidza pamiseve dzakasiyana, angles, uye maitiro. Waya kusungwa Tekinoroji inopa inoshamisa geometric kuchinjika Kuti ugone kugadzirisa izvi zvigadzirwa. Kusiyana neRigid babars kana tabo, kusungwa waya inogona kuumbwa mune yakaverengerwa loop kuBridge zviso uye kupa clearance pamusoro pezvimwe zvikamu.

Izvi kurongedza kunobvumira Zvemhando dzakasiyana siyana Kubatana Zvirongwa:

• Sero kune Cell kubatana mukati me module.
• Sero kuBusbar kubatana kwerudzi rwekubatanidza kwemasero.
• Sero kune PCB kubatana kwekunetsana kwekunzwa uye manejimendi emagetsi.

Uyezve, tekinoroji inogona nyore chinja zvakasiyana bhatiri mafomu, kusanganisira cylindrical masero (Senge 18650s kana 21700s), masero ekucheka, uye masero eprismatic. Iyi shanduko inogadzira inoita waya kusungwa Chisarudzo chakanakira cheshanduko chinoshanduka Kugadzira mutsara uyo ungangoda kuburitsa zvakasiyana bhatiri pack magadzirirwo. Iri kwazvo chinoshanduka nzira yekugadzira a chisungo.

Iwe unomisikidza sei iyo waya yekubatira yekubatanidza maitiro ebhatiri mapaketi?

Nekuda kweiyo yakakura-chiyero kugadzirwa kwebhatiri mapaketi, bhuku kubata haisi sarudzo. Maitiro acho anofanira kunge ari oga otomatiki kuve nechokwadi chekuenderana, kumhanya, uye mhando. Izvi ndizvo zvinowanikwa Wire varanda pindai. Iyi michina yakagadzirirwa yakagadzirirwa yakakwirira-vhoriyamu gungano uye batanidza tekinoroji inoverengeka.

Chazvino Wire Boder Nekuti bhatiri kugadzirwa, senge WS9820 otomatiki thick aluminium wire wedge bonder, inoshandisa yakakwira marobhoti kuti ironge Bond Musoro ine micron-lever yekujekesa. Iyo yakabatanidzwa chiratidzo inoratidza iyo chaiyo nzvimbo ye chisungo zvinangwa pane imwe neimwe Sero uye barbar, kuripira kune chero kusarudzika kushoma mukati pack gungano. Muchina wacho unobva waita chisungo kutenderera-kudya waya, kugadzira yekutanga chisungo, kuumba iyo loop, kugadzira yechipiri chisungo, uye kubvarura waya-Ase mune chidimbu chechipiri. Nhanho iyi ye otomatiki zvakakosha kuti otomatiki Zviuru zvemunhu wega waya waya zvisungo zvinodiwa kuti ingove bhatiri pack.

Ndinosarudza sei waya yakakodzera inoshatiswa neyangu battery kubatana?

Kusarudza kurudyi Wire Bonder yebhatiri rako inosanganisira zvinopfuura kungotarisa pane spe pepa. Zviri zvekutsvaga mhinduro inosangana neyako chaiyo maitiro ega ega. An Injiniya SaMarcus anozoongorora zvinhu zvinoverengeka:

1. Wire Kugona: Machina anogona kubata zvinodiwa waya dhayamita uye zvinyorwa? For bhatiri Zvikumbiro, izvi zvinowanzoreva gobvu Aluminium waya (i.e., 200-500 Microni).
2. Kuburitsa uye kumhanya: Mashandiro mangani anogona kuita memu kweminiti? Izvi zvakananga zvinokanganisa kugona kwako kwekugadzira.
3. Kuwanikwa: Anogona Bond Musoro Svitsa zvese zvinodiwa chisungo Nzvimbo dziri mukati meiyo yakaoma geometry yako bhatiri pack? Izvi zvinosanganisira z-axis kufamba uye kutenderera kugona.
4. Software uye kutonga: Ndiyo software intuitive here? Inopa chaiyo-nguva maitiro ekutarisa uye data matanda emhando yekutonga kwemhando?
5. Tsigiro Yekutengesa: Ita mugadziri kupa inoisa yekuisa, kudzidziswa, uye kuenderera mberi process rutsigiro? Izvi zvinowanzoshamisika zvakanyanya. Kusarudza kodzero Bonder kune yako Battery kubatana ndezvekusarudza mumwe wake-murefu.

Rudzii rwekutsigirwa kwesangano raunofanira kutarisira?

Apa ndipo panoshanduka-shanduka kubva pakuve mutengesi kune mumwe wechokwadi. Se Injiniya, iwe unofanirwa kutarisira kuti zvakazara process rutsigiro. KuDongxin, tinoona izvi sechipiriso chetatu, chakavakwa makore echiitiko. Paunodyara muhurongwa hwekubatanidza, iwe unofanirwa kugamuchira rutsigiro munzvimbo dzinoverengeka.

Kutanga kusimudzira kwekushandisa. Izvi zvinosanganisira kushanda pamwe neinjiniya emutengesi kuti uone zvakaringana Kuronga paramita kune yako chaiyo zvinhu uye zvigadzirwa zvigadzirwa. Izvi zvinosanganisira chisungo kuyedza uye kusimbiswa. Chechipiri kudzidziswa. Ma nyanzvi uye mainjiniya anofanirwa kudzidziswa zvizere maitiro ekushanda, kuchengetedza, uye kugadzirisa midziyo. Pakupedzisira, iwe unoda kutsigirwa kuripo. Kana magazini yemaitiro ikamuka, iwe unofanirwa kuwana kune nyanzvi inogona kukubatsira iwe kuongorora dambudziko, kungave kwakabatana nemuchina, izvo zvinhu, kana izvo chisungo maitiro pachayo. Ukama uhwu hwekubatana hunovimbisa kuti iwe uwane mhando yepamusoro uye gohwo kubva kwauri akasungirirwa mabhatiri mapaketi. Makambani akadaro Hesse vanozivikanwa neizvi, uye ihwohwo tinoedza kupfuura. Isu tinoshanda kuwana iyo yakakodzera mhinduro yeyakasiyana-siyana zvinodiwa.

Key Deaaroways

Ultrasonic waya kusungwa rave tekinoroji yekona yekorona mugungano rekusangana bhatiri packs. Hechino zvinhu zvinonyanya kukosha kuti urangarira:

• Yakaderera-kupisa maitiro: Inogadzira yakasimba, yakavimbika metallurgical chisungo pasina kushandisa kupisa kwekunze, kuchengetedza iyo inotarisisa bhatiri masero kubva pakukuvara kwekuvaraidza.
• Kuzvichengete Kuzvichengete: Kusungwa waya zviito seyakanaka, munhu fuse Kune yega yega Sero, kuwedzera zvinoshamisa kuchengetedzwa uye kuvimbika kwezvose bhatiri pack.
• Dhizaina Kuchinjika: Waya kurongedza kunobvumira Zvekuenderana, 3D kusangana, zvichiita kuti ive yakakodzera yeazvino, yakakwirira-density pack zvigadzirwa uye zvakasiyana Sero mafomu.
• Superor yezvinhu zvisina kujairika: Iyo inodakadza pakugadzira yakasimba chisungo pakati pezvakajairwa bhatiri zvinhu zvakaita Aluminium waya uye Nickel-kaparadzwa terminals.
• Automation yakakosha: Kugadzirwa kwepamusoro-vhoriyamu kunovandudza zvizere otomatiki Wire varanda iyo inopa kumhanya, chaiyo, uye kudzokorora zvinodiwa kuti ubatanidze zviuru zvemasero.
• Kubatana kwakakosha: Kusarudza midziyo yakakodzera ndeyekutsvaga mutengesi uyo anogovera zvakadzama hunyanzvi uye kuenderera mberi process rutsigiro kukubatsira kuti ubudirire.