Ultrasonic Wire Witoni: Ihuza ryanyuma kubipaki byimikorere minini

Nka injeniyeri nuwashinze ikoranabuhanga rya elegitoroniki ya Dongxike, I, Kevin, bamaze imyaka myinshi mu biganiro byimbitse bya tekiniki hamwe nabanyamwuga nka Marcus, injeniyeri mukuru mubudage. Ibiganiro ntibikunze ku giciro; Barimo gusobanuka, kwizerwa, hamwe nubumenyi bwibanze inyuma yo gukora. Ingingo yongeye kandi kunegura nikibazo cyo gukora neza amashanyarazi guhuza Imbere igezweho bateri ipaki. Guhitamo uburyo bwo gufatanya amagana, cyangwa n'ibihumbi, byumuntu bateri Ingirabuzimafatizo ntabwo ari nto - zitegeka umutekano, kuramba, no gukora sisitemu yose, uhereye kuri an Ev ku gice cya gride. Iyi ngingo izashakisha impamvu Ultrasonic wire Guhuza yagaragaye nkuburyo buhebuje kuri iki gikorwa. Tuzasenya ikoranabuhanga, gereranya nubundi buryo, hanyuma usobanure uburyo ibyo aribyo inkwano inzira itanga impinduka zidahengana n'umutekano kuri bateri inganda.

Nubuhe mubyukuri ultrasonic wire ifitanye isano rya bateri?

Ku mutima wacyo, Ultrasonic wire Guhuza ni inzira ikomeye-yo gusudira. Bitandukanye no gusudira gakondo bikoresha ubushyuhe kugirango dushonge ibikoresho, ubu buhanga bukoresha kunyerera-inshuro nyinshi kugirango ukore metrigical inkwano. Dore uko ikora murwego rwa a bateri ipaki: Igikoresho cyihariye cyitwa a inkwano umutwe ukanda a wire (mubisanzwe aluminium cyangwa umuringa) kurwanya Uwiteka ubuso ya bateri selile Terminal. Igikoresho noneho kinyeganyega kuri an Ultrasonic inshuro, mubisanzwe hagati ya 60 na 120 khz.

Ibikorwa byihuse, microscopic ibikorwa bikora ibintu bibiri. Ubwa mbere, irakuraho inzara kandi yanduye kuva hejuru. Icya kabiri, bitera guhindura plastike ya wire na terminal ubuso, Kuzana atome yibikoresho byombi muburyo bwo gusangira electrons no gukora ukuri, guhoraho gusudira. Nta hanze ubushyuhe bukoreshwa muri ultrasonic Guhuza, nikintu kinini mugihe ukorana bateri Ingirabuzimafatizo. Byose inkwano Yakozwe muri milisegonda, kurema iraramba kandi igenda cyane guhuza Utiriwe ushizemo imihangayiko yubushyuhe kuri selile. Iyi ni intangiriro ya Bateri ikoranabuhanga.

Kuki ubumwe bukomeye bunegura cyane mumapaki ya batiri?

A bateri ipaki ni ibidukikije bitabi. Bitunganijwe Vibration Guhangayikishwa no kugenda kw'imodoka, kimwe no kwaguka no kugavana ku magare mu maguru (kwishyuza no kwirukana). Intege nke cyangwa bidahuye inkwano ni resept kubiza. Niba a guhuza Kunanirwa, umugozi wose wa selile birashyigikiye ipaki. Ndetse n'ubwiza-buke inkwano Ibyo ntibitsindwa rwose bizatangiza amashanyarazi adashaka.

Uku kurwanya ubushyuhe, bigabanya Uwiteka ipaki'rusange gukora neza, kandi irashobora gutera gusaza imburagihe cya selile. Mubintu bibi cyane, ubushyuhe bukabije kuri amakosa inkwano Ingingo irashobora gukurura ibintu byahunze umutwe. Kubwibyo, Uwiteka imashini na amashanyarazi Ubunyangamugayo bwa buri wese inkwano ni igihe kinini. Buri inkwano igomba gukomera, gusubirwamo, kandi ishoboye kwihanganira ibihe bibi byubuzima bwa bateri ipaki. Iyi niyo mpamvu Ibisabwa kuri inkwano inzira ni umukiranutsi muri Ev inganda.

Nigute Wire Bonding Gereranya nubundi buryo bwo guhuza bateri?

Injeniyeri zifite byinshi Uburyo bwo guhuza bateri Ingirabuzimafatizo, cyane cyane Ikibanza, laser gusudira, na wire Guhuza. Buri kimwe gifite umwanya wacyo, ariko wire Guhuza itanga uburyo budasanzwe bwinyungu, cyane cyane kubigezweho bateri ipaki ibishushanyo.

Mugihe laser gusudira irashobora kwihuta kuri geometries zimwe, itangiza ubushyuhe bukomeye kandi ikora igikomere cyane inkwano ibyo birashobora gufatwa no gutsindwa no kunyeganyega cyangwa kwaguka. Ikibanza ni ikoranabuhanga rikuze ariko rinatwara ibyago byo kwishyuza selile. Umugozi Guhuza, bitandukanye, itanga ibintu byoroshye, bike inkwano ibyo byikubye kabiri nkibiranga umutekano mubi.

Nibihe bisabwa byingenzi bya batiri ya batiri?

Kugera inkwano Igihe cyose gisaba kugenzura neza ibintu byinshi. Nubumenyi buhuza ibikoresho, imashini, no gutunganya ibintu. Nka a uruganda y'ibikoresho byo gusesa, dukorana nabakiriya bacu kugirango tumenye ibi bintu.

1. Ububiko bwubuso:. ubuso ya bateri selile terminal na busbars zose zihuza zigomba kuba zifite isuku kandi bungex. Oxides, amavuta, hamwe nabandi banduye barashobora kubuza metallurgical ikomeye inkwano kuva ku bufatanye. Ibikoresho nka nikel-Guhana ibyuma cyangwa isuku aluminium ni byiza kuri Guhuza.
2. Gukosora ibipimo:. Bornder igomba gutegurwa neza guhuza ibipimo Kuri gusaba. Ibi birimo imbaraga zishimangiye, ingano ya Ultrasonic imbaraga, nigihe cya inkwano. Iyi mibare ihinduka ukurikije kuri wire ibikoresho, diameter, n'ibikoresho bigezweho.
3. Insinga nziza: Guhuza wire ubwayo ni ingenzi ibice. Igomba kuba ifite diameter, ubuziranenge, n'imbaraga za kanseri. Byombi aluminium na umuringa wire Byakoreshejwe, hamwe aluminium kuba rusange kubwiza inkwano ibiranga hamwe nibiciro-byiza.
4. Igikoresho cyo kumenya:. Umutwe nigikoresho cyo guhuza (wedge) kigomba gukorwa kugirango utegereze kwihanganira. Kwambara cyangwa kwangiza igikoresho birashobora kuvamo ubuziranenge inkwano.

Kubona ibi bintu bine iburyo nurufunguzo rwo gusubiramo kandi wizewe inkwano inzira.

Urashobora guhuza insinga zose hejuru ya bateri yose?

Igisubizo kigufi ni oya. Bonsebilet ni ngombwa Ibisabwa. Intsinzi ya a wire inkwano Biterwa cyane no guhuza ibikoresho. Ultrasonic wire Guhuza kuba indashyikirwa mukwifatanya no guhuriza hamwe ibintu bidahwitse bigoye kuri gusudira ukoresheje ubundi buryo. Ibintu bisanzwe cyane muri bateri ipaki inteko ni Guhuza an aluminium wire Kuri a nikel-Guhakara kuri a bateri selile. IYI IHURIRO RIKOMEYE CYANE CYANE KANDI NUKOMEYE inkwano.

Ariko, kugerageza inkwano Kuri Byanduye cyangwa bitari byiza ubuso, nk'ibiti nyabyo cyangwa ubwoko bumwe na plastike, bizananirana. Mbere yo gukora umusaruro, an injeniyeri Ugomba gukora Bonsebilet Ubushakashatsi, akenshi harimo no gukurura ikizamini, ni a gusenya ikizamini gipima imbaraga zisabwa gukurura Uwiteka wire kuri padi. Aya makuru yemewe ibikoresho byatoranijwe kandi guhuza ibipimo, kwemeza guhuza yujuje ibisabwa imashini imbaraga. Kuri Dongxin, dutanga byinshi Inkunga yo gutunganya Gufasha abakiriya bacu bemeza ibikoresho byabo no kunoza inkwano inzira yo hejuru kwizerwa.

Nigute insinga ubwayo ikora nka fuse mumapaki ya batiri?

Ibi birashoboka ko aribyiza cyane bya Ukoresheje Wire Guhuza kuri bateri amasano. Buri wese wire ikoreshwa mu guhuza a selile kandi imikorere nkubwukuri fuse. Iki gitekerezo kizwi nka "lisani." The diameter n'uburebure bw'amahuriro wire batoranijwe neza kugirango niba ari imwe selile ikabutura cyangwa uburambe an birenze ibyabaye, the wire Guhuza bizashyushya kandi bishonga muburyo bugenzurwa.

Iki gikorwa gihita gitandukanya amakosa selile Kuva ahasigaye ipaki, kubuza ibyatsindwa bishobora kuganisha ku muriro. Itanga uburinzi kumuntu selile Urwego, nikintu kinini, fusi isanzwe ntishobora gukora. Ingaragu wire gukora nka a fuse kuri selire ni ikintu cyumutekano wimpinduramatwara. Umugozi Guhuza ibyemerera Abakora kuri igishushanyo no kubaka bateri Amapaki adakomeye kandi meza cyane ariko nayo atekanye. Ingaragu inkwano wire kuba umuyobozi hamwe n'Umurinzi.

Niki gituma insinga ifatanye igisubizo cyoroshye?

Bigezweho bateri ipaki Ibishushanyo biragoye. Akenshi bikubiyemo guhuza selile muburebure butandukanye, inguni, nicyerekezo. Umugozi Guhuza Ikoranabuhanga ritanga geometrike idasanzwe guhinduka kwakira ibi bishushanyo. Bitandukanye na busid busbars cyangwa tabs, guhuza wire irashobora gushingwa mu kubara loop kubeshya icyuho no gutanga Kwemeza hejuru y'ibindi bice.

Ibi Guhuza ibyemerera ku buryo butandukanye Guhuza Gahunda:

• Akagari kagana Ihuza muri a module.
• Selile kuri busbar Ihuza ryo guhuza imirongo ya selile.
• Akagari kuri PCB Ihuriro ryo guhuza ibintu byo kwiyubaha no gucunga.

Byongeye kandi, ikoranabuhanga rirashobora byoroshye kumenyera Kuri Bitandukanye bateri Imiterere, harimo selile ya silindrike (Kimwe na 18650 cyangwa 21700s), ingirabuzimafatizo, na seliri. IYI IBIKORWA BIKOMEYE wire Guhuza Guhitamo neza kuri flexible inganda umurongo ushobora gukenera kubyara bitandukanye bateri ipaki ibishushanyo. Ni byiza cyane byoroshye uburyo bwo kurema a inkwano.

Nigute ushobora kwitoza inzira yo guhuza insinga kumapaki ya batiri?

Ku kinini Umusaruro w'amapaki ya bateri, imfashanyigisho Gukemura ntabwo ari amahitamo. Inzira igomba kuba yikora neza kugirango ibeho, umuvuduko, nubwiza. Aha niho byikora umugezi wire Injira. Izi mashini zidafite agaciro zagenewe ingano ndende inteko no guhuza ikoranabuhanga ryingenzi.

Igezweho Bornder kuri bateri umusaruro, nka Ws9820 Automatic Thick Aluminium Wire wedge Bonder, ikoresha robotike ihanitse kugirango ikore Umutwe hamwe na Micron-urwego. Sisitemu ihuriweho na sisitemu igaragaza ahantu nyayo ya inkwano intego kuri buri selile na busbar, indishyi zimpanuka ntoya muri ipaki inteko. Imashini noneho ikora inkwano Kugaburira Thecle wire, gushiraho icyambere inkwano, shyiramo loop, kurema icya kabiri inkwano, no guta wire-Gukurikirane nyuma yisegonda. Uru rwego rwa Automation ni ngombwa kuri mu buryo bwikora Ibihumbi n'ibihumbi byindangamuntu ku giti cye isabwa kuri ev imwe bateri ipaki.

Nigute nahitamo insinga iburyo ya bateri yanjye?

Guhitamo uburenganzira Wire Bonder kuri bateri yawe bikubiyemo ibirenze kureba urupapuro rwabigenewe. Ni ukubona igisubizo cyujuje umwihariko wawe Ibisabwa ku giti cye. An injeniyeri Kimwe na Marcus yasuzuma ibintu byinshi byingenzi:

1. Ubushobozi bw'insinga: Imashini irashobora gukemura ibisabwa wire diameter n'ibikoresho? Kuri bateri Porogaramu, ibi bikunze bivuze kubyimba aluminium wire (urugero, mikorobe 200-500).
2. Binyuze n'umuvuduko: Imashini ishobora gukora imashini zingahe kumunota? Ibi bitera imbaraga ubushobozi bwawe.
3. Kugerwaho: Irashobora Umutwe Shikira ibisabwa byose inkwano Ahantu muri geometrie igoye yawe bateri ipaki? Ibi birimo z-axis ingendo hamwe no kuzunguruka ubushobozi.
4. Software no kugenzura: Ese software itotitiye? Bitanga igenzura ryigihe nyacyo hamwe namakuru yo kwinjira kugirango agenzure ubuziranenge?
5. Inkunga: Ikora uruganda Tanga kwishyiriraho kwivuza, amahugurwa, no gukomeza Inkunga yo gutunganya? Ibi akenshi nicyo kintu gikomeye cyane. Guhitamo uburenganzira Bonder kuri bateri yawe ni hafi guhitamo umukunzi muremure.

Ni izihe nkunga injeniyeri agomba gutegereza?

Aha niho utanga umusaruro wo kuba umucuruzi kumufatanyabikorwa nyawe. Nka injeniyeri, ugomba gutegereza byuzuye Inkunga yo gutunganya. Kuri Dongxin, tubona ibi nkigice cyibanze cyo gutanga, twubakiye kuri twe Imyaka Yuburambe. Iyo ushora imari muri sisitemu yo guhuza, ugomba kwakira inkunga mubice byinshi.

Icyambere ni iterambere ryisaba. Ibi bikubiyemo gukorana nabasoviziyo batanga isoko kugirango umenye agaciro guhuza ibipimo kubikoresho byawe byihariye nibishushanyo mbonera. Ibi birimo inkwano Kwipimisha no kwemeza. Icya kabiri ni imyitozo. Abatekinisiye bawe n'abashakashatsi bakeneye kwitoza byimazeyo uburyo bwo gukora, kubungabunga, no gukemura ibibazo ibikoresho. Hanyuma, ukeneye inkunga ihoraho. Iyo ikibazo cyibikorwa bivutse, ukeneye kubona umuhanga ushobora kugufasha gusuzuma ikibazo, cyaba gifitanye isano na mashini, ibikoresho, cyangwa inkwano inzira ubwayo. Uyu mubano ufatanya uragusaba kugera kuri ubuziranenge n'umusare yawe Amapaki ya bateri. Ibigo nka Hesse bazwiho, kandi ni urwego duharanira kurenga. Dukora kugirango dushake Birakwiye Igisubizo kuri buri kintu kidasanzwe Ibisabwa.

ABAFATANYIJE

Ultrasonic wire Guhuza yabaye ikoranabuhanga mu materaniro mu iteraniro ryateye imbere bateri Amapaki. Hano hari ibintu byingenzi byo kwibuka:

• Inzira yo hasi-yubushyuhe: Irema metallurgique ikomeye, yizewe inkwano udakoresheje ubushyuhe bwo hanze, kurinda kumva bateri selile ziva mu majyaruguru.
• Umutekano wuzuye: Ihuza wire Ibikorwa nkukuri, umuntu ku giti cye fuse kuri buri selile, kongera umutekano cyane kandi wizewe kuri byose bateri ipaki.
• Gushushanya Guhinduka: Umugozi Guhuza ibyemerera kuri complex, 3D ihuza, bigatuma ari byiza kuri kijyambere, ubucucike bukabije ipaki Ibishushanyo n'ibinyuranye selile Imiterere.
• Ikirenze ibikoresho bidasahura: Birakwiye kurema iraraza inkwano hagati y'ibisanzwe bateri ibikoresho nka aluminium wire na nikel-Guhakara.
• Automation ni urufunguzo: Umusaruro mwinshi wishingikiriza ku buryo bwuzuye umugezi wire Ibyo bitanga umuvuduko, gusobanuka, no gusubiramo bikenewe muguhuza selile ibihumbi.
• Ubufatanye ni ngombwa: Guhitamo ibikoresho byiza ni ukubona uwatanze utanga ubumenyi bwimbitse kandi burakomeje Inkunga yo gutunganya kugufasha gutsinda.