Umhlahlandlela wokugcina weTungsten Carbide Mandrels for CSM kanye nokushisa imishini yokumelana nomoya

Njengomsunguli we-Dongxin Technology, Mina, Kevin, echithe amashumi eminyaka ehamba ezweni eliyinkimbinkimbi yemishini emincane kanye nezinto zezimboni. Ukusuka esikhungweni sami lapha eChina, ngibe nelungelo lokusebenzisana ngonjiniyela onobunjiniyela emhlabeni wonke - ochwepheshe abanjengoMarcus abavela eMarciany, abafuna ukuhlukahluka kwe-micron eyodwa kungapela umehluko phakathi kokusebenza okuphezulu Into yokushisa kanye nokumiswa komugqa wokukhiqiza.

Namuhla, ngifuna ukucwila ekujuleni kwengxenye ebucayi evame ukunganakwa kepha isebenza njengomgogodla we -kwezimboni Umkhakha wokushisa: The incwadi yamabelethi. Ngokuqondile, sizohlola ukuthi kungani UTungsten Carbide sekuyindinganiso yegolide ngejubane eliphezulu umshini wokuvula umoya Ukusebenza, ikakhulukazi Ukushisa Ukumelana Nezintambo Zemishini Evuthayo. Uma usebenza CSM Kanthal Kanthal Tongli Feihong imishini noma efanayo I-China Thayipha Ukuvutha Ukumelana Nezintambo Imishini, ukuqonda i-metallurgy kanye nobunjiniyela ngemuva kwakho induku evuthayo kubalulekile ukuze ulondoloze isivuno nokwehlisa isikhathi sokuphumula.

Iyini indima ye-tungsten carbide mandrel emshinini ovunguzayo?

Ekwenziweni kwe Ama-tubular heater, ikhoyili yinhliziyo yohlelo. Le khasi umshini wokuvula umoya uyaphotha uwaya-Yelically nichrome noma i-kanthal-ngesivinini esikhulu kakhulu ukudala i-helix eqinile, eyunifomu. Le khasi incwadi yamabelethi ingabe shaft ephakathi lapho uwaya iboshwe. Ngokufanelekile, isebenza njengesethenjwa sejometri esingenakushukuma. Kodwa-ke, ngokoqobo, kufakwa ngaphansi kokuxabana okukhulu, ukushisa namabutho abonakalayo.

A UTungsten Carbide UMandrel akuyona nje induku yensimbi; Kuyithuluzi elinengqondo-ubunjiniyela olwenzelwe ukubekezelela lezi zindawo ezinobutha. Ngokungafani nezinsimbi ezithambile, a i-carbide mandrel Igcina ubuqotho bayo obukhulu ngaphezulu kwezigidi zemijikelezo. Nini uwaya idliwa ku Umshini Wokuvutha Kwesivumelwano, ngokuqondile izinhlobo zokushisa izintambo zokuphikisana imishini, ukungezwani kukhulu. Le khasi incwadi yamabelethi kumele amelane nokugoba (deflection) kanye nokugqwayiza komhlaba. Uma incwadi yamabelethi iguquguquka noma ukugqoka, ikhohla ububanzi bashintsha, ukuguqula inkani inani le-heater yokugcina. Ezimbonini zezikhukha eziphakeme njengezimoto noma ze-aerospeace, ukuphambuka okunjalo akwamukeleki.

Kungani ukhethe i-tungsten carbide ngaphezulu kwensimbi yokudla kwezimboni?

Impikiswano phakathi kwensimbi ephezulu kakhulu futhi UTungsten Carbide ingenye yezindleko zokuqhathanisa nenani. Insimbi ishibhile ngaphambili, kepha UTungsten Carbide Inikeza ukubuya ekutshalweni kwemali okuhehayo ezingqondweni zokuhlaziya njengeMarcus. UTungsten Carbide Ingabe impahla eyinhlanganisela equkethe izinhlayiya ezinzima ze-carbide kufakwe ndawonye nge-minter yensimbi (imvamisa i-cobalt). Lesi sakhiwo sikunikeza ngokwedlulele ubunzima nobulukhuni.

Phakathi ku Ukushisa Ukumelana Nezintambo Zocingo Ezivuthayo, i uwaya Izenzo njenge-saw. Ngokuhamba kwesikhathi, kusika ama-groves ku incwadi yamabelethi. AmaMandrels wensimbi anqotshwa lokhu ngokushesha, edinga izinguquko ezivame njalo. Ngaso sonke isikhathi lapho umisa umshini Ukushintsha ingxenye, ulahlekelwa yimali. Carbide mandrels kungahlala izikhathi eziyi-10 kuye kwezingama-50 kunezivumelwano zazo zensimbi. Lokhu kuphila isikhathi eside kubenza babe ukukhetha okuthandwayo Abakhiqizi nabaphakeli obeka phambili ukusebenza okuqhubekayo. Ngaphezu kwalokho, ukuqina kwe-carbide kunciphise "isiswebhu" kuma-RPMs aphezulu, ukuqinisekisa ukuthi ikhohla I-pitch ihlala ihlala isuka kumamilimitha okuqala kuya kokugcina.

Ukulimala kokugqoka kuthinta kanjani ukunemba kokushisa izintambo zokumelana?

Gqoka ukumelana iyisici esichazayo sekhwalithi induku evuthayo. Lapho ukhiqiza izinto zokushisa, ugesi inkani umsebenzi we uwaya ubude futhi ikhohla ububanzi. Uma incwadi yamabelethi ugqoke phansi ngo-0.01mm, ububanzi be ikhohla kwehla. Ngaphezulu kobude be-heater, lokhu kushintsha inani eliphelele inkani (Ohms).

Ingomane Ukushisa Ukumelana Nezintambo Zemishini Evuthayo, ukuvumelana yinkosi. A UTungsten Carbide Mandrel Inikeza okuphezulu gqoka ukumelana, Ukuqinisekisa ukuthi inkulungwane ikhohla kukhiqizwa kufana nowokuqala. Lokhu kubaluleke kakhulu lapho usebenzisa izintambo ezi-abrasive. Sivame ukubona amaklayenti asebenzisa imishini ukusuka I-Futai Tongli Feihong Juuding China Ukulwa nokuguquguquka kuze kube yilapho bethuthukela ebangeni eliphakeme carbide mandrels. Amandla okusebenzisa impahla yokumelana nokuhlukumezeka kuqinisekisa ukuthi uwaya izicubu ngokushelela ngaphandle kokubamba noma ukuhlwitha, okudala ukuhlukaniswa okufanayo phakathi kokujika - isici esibucayi ekuvikeleni izindawo ezishisayo ekugcineni I-tubular heater.

Ingabe la maMandrels ahambisana ne-CSM Kanthal Tongli Fetahong Juuding China Machines?

Enye yemibuzo evame kakhulu engiyitholayo imayelana nokuhambisana. Imakethe yomhlaba wonke isebenzisa okuhlukahlukene izinsimbi zomshini, kepha kukhona ukucushwa okujwayelekile okubusa -kwezimboni ukubukeka komhlaba. -Kwethu I-mandrel rod, induku, abasebenzi, inaliti yabasebenzi bezimboni nabasemafuphi kanye nokushisa ama-wire mandrels anenjinizo ukuze avumelane neningi le CSM Kanthal Kanthal Tongli Feihong izinhlelo.

Ukuthi usebenza a I-Jiuding China Thayipha Ukuvikelwa Ukuvimbela Setha noma i-European Csm umshini, Izidingo ezibonakalayo zivame ukufana. Sikhiqiza I-Carbide Mandrels ye-CSM Kanthal na- AmaMandrels we-CSM Kanthal Tetai Ukucaciswa ngama-Shenks anokulungiswa-komhlaba ukuqinisekisa ukuthi kufaneleke kahle ku-collet noma i-chuck. Ukuqokwa Kanthal Futai Tongli Feihong Juuding imele i-spectrum ebanzi ye-Imboni ejwayelekile. Iqembu lethu lobunjiniyela eDongxin liqinisekisa ukuthi kwethu Mandrels for CSM Kanthal Oakley Imishini yesitayela ihlangabezana nezidingo eziqondile zokuziphatha lezi zipulatifomu ezinesivinini esikhulu. Siyakuqonda lokho Tongli Feihong Jiuding China uhlobo Imishini ingamanzi, futhi badinga izingxenye ezihambelana nokukhuthazela kwabo.

Yini echaza inqubo yokukhiqiza yenduku enokulungiswa okuphezulu?

Ukudala a UTungsten Carbide incwadi yamabelethi kuyinto ukwenza kahle ubunjiniyela. Kuqala ngokukhetha ibanga elifanele likasayizi wokusanhlamvu we-carbide powder-ukulinganisa ukuze ubulukhuni nobulukhuni. I-powder icindezelwe futhi ifakwe ku-rough angenalutho. Ngemuva kwalokho, umsebenzi wangempela uyaqala.

Sisebenzisa advanced CNO imishini yokugaya ukuchibiyela incwadi yamabelethi. Inqubo yokugaya kumele ithambeke kancane futhi iqonde ukugwema ukuqhekeka kwe-carbide encane. Sifinyelela ukuqedwa kwendawo ye-RA 0.05 noma okungcono. Lesi sibuko siqedile ngokweqiniso; okuvuthayo incwadi yamabelethi kudala ukuhudula ku uwaya, okwenza izingxabano zempesheni. Njenge- Isitshalo Sokukhiqizwa KwaseShayina Kakhulu, sisebenzisa ukulawulwa kwekhwalithi okuqinile. Silinganisa ukugijima (ukuthi iqonde kanjani i-rod spins) ekubekezeleni okungaphansi kwe-micron. Leli zinga le Ukukhiqiza Ukugqama kuqinisekisa ukuthi lapho ufaka eyethu I-Copper noma iTungsten Carbide Nozzel yeCapacitor noma i-Battery Couning Windong Machine, Uthola ingxenye esebenza iqiniso nge-30,000 RPM.

Ubulukhuni bukuthonya kanjani ukusebenza kwemishini yokuvunyelwa kwamakhoyili?

Ubunzima ihlobene ngqo nempilo kanye nokuqina kwe umshini wokuvula umoya inqubo. UTungsten Carbide Ima ezungeze u-9 esikalini se-MOHS, ngezansi nje kwedayimane. Lokhu okwedlulele ubunzima kuvimbela uwaya kusuka ekulingweni ku incwadi yamabelethi ingaphezulu.

Phakathi ku Ukumelana Nezintambo Ezikhonkotha Umshini Wokuvula, ngokuqondile lezo ziphatha csm kanthal oakley nabanye, AmaMandrels athambile asebenza njenge-vibration ukudonsa, okuzwakala kukuhle kepha empeleni kuyalimaza. Ufuna uhlelo oluqinile lapho amandla adluliswa khona ku- ikhohla ukwakheka, okungamuzwanga yithuluzi. Okunzima incwadi yamabelethi ihlinzeka ngomgogodla oqinile. Lokhu kuvumela isivinini somoya esisheshayo ngaphandle kwethonya "elishaywa ngokushaya" elibangela ukujika okuxekethile. Ingomane U-Oakley nabanye bakwenza i-tubular Imishini ye-HEATE, ithuthukela kubulukhuni obuphezulu carbide mandrels kuvame ukuvumela abahlinzeki ukuthi banda umshini ijubane ngo-15-20% ngaphandle kokudela ikhwalithi.

Kungani iChina ingumhlinzeki oholayo ezingxenyeni ezisele zokushisa ama-tubular hebular?

Eminyakeni engamashumi amabili edlule, Izitsha zokudlela zebumba uqobo ivele kusuka ku-hab yokukhiqiza isisindo kuya esikhungweni se ukwenza kahle ubunjiniyela. I-China Thayipha Ukuvutha Ukumelana Nezintambo Imishini isiphenduke emhlabeni jikelele ngenxa yebhalansi yayo yokusebenza nezindleko. Ngenxa yalokho, i-ecosystem ye izingxenye ezisele zokushisa ze-tubular uchume lapha.

UDongxin utholakala enhliziyweni yale ndawo yokukhiqiza. Singa wenza izingxenye ezisele ukukhiqizwa, ukufundela kokutholakala kwendawo ezintweni ezisezingeni eliphakeme eziluhlaza futhi ezithuthukile CNO ubuchwepheshe. Njenge- ifektri yobungcweti, asincintisani ngezindleko zabasebenzi, kodwa ngamandla obuchwepheshe. Thina Nikeza abakhiqizi abahamba phambili emhlabeni ngezakhi ezibamba iqhaza noma ezidlula amazinga aseYurophu. Ukutholakala eduze kwe Abakhiqizi nabaphakeli ye izinsimbi zomshini ngokwayo (njenge feihong jiuding china ukushisa Abakhi bemishini) sisinikeza ukuqonda okuhlukile Ulwazi Lolwazi kanye nezitayela zokwakheka, kusivumela ukuthi sivumelanise nethu UTungsten Carbide Mandrels we-CSM ngokushesha kunabancintisana.

Yimiphi imboni ethile yemishini enikeza izingxenye ezisele?

I-Supply Chain ye Ama-tubular heater kuyinkimbinkimbi. Ngokuvamile, a Ukuhlinzekwa Kwemishini Yemishini izingxenye zamayunithi abo ekuqaleni. Kodwa-ke, ama-OEMS (abakhiqizi bemishini yangempela) bavame ukumaka kakhulu okuthengiwe. Yilapho abakhiqizi beqembu lesithathu abakhethekile njenge-dongxin igxathu phakathi.

Siyi Izingxenye zokukhiqiza zokukhiqiza eziqeqeshiwe umphakeli. Asimane nje sikopishe izingxenye; Siyabathuthukisa. Siyahlinzeka izingxenye zabantu abasekhaya Abakhiqizi abakhulu bokushisa kanye nokuthumela phambili emhlabeni jikelele. Ukuthi kungenxa ye- I-Transformer Winding Setha noma a I-Heater Ukumelana Nezintambo Ezikhonkotha Ukuhlanganisa Ukuvutha Umugqa, amafektri akhethekile agxila ngokuphelele kwi-metallurgy yezingxenye zokugqoka. Sikhonza izindlu ezifuywayo ezimbalwa zemishini Imakethe, iqinisekise ukuthi amafektri agijima Tongli Feihong Jiuding China uhlobo Imigqa inokufinyelela ekushintsheni okungabizi, okuphezulu kokusebenza. Ngokugxila kuphela kokudla okufana ne incwadi yamabelethi kanye Umhlahlandlela we-Wire, sifinyelela ezomnotho zesilinganiso nekhwalithi esetshenziswa abakhi abajwayelekile abakwazi ukufana.

Ungayigcina kanjani i-mandrel yakho yokukhiqiza isikhathi eside?

Ngisho okunzima kakhulu UTungsten Carbide kudinga ukunakekelwa. Imbangela evame kakhulu yokwehluleka ngaphambi kwesikhathi ku umshini wokuvula umoya akusilo i-abractisong, kepha umthelela wokuqhekeka. I-Carbide iyi-brittle. Ukulahla a incwadi yamabelethi esitezi sikakhonkolo kuzosiqeda.

Ukugcina okwakho carbide mandrels:

1. Ukuphatha: Njalo uzigcine emikhombeni evikelayo noma ama-racks. Ungalokothi ubavumele bavukezana.
2. Ukuhlanza: Izinsalela ezivela ku uwaya (izithambisi noma ukugana) kungakha. Hlanza incwadi yamabelethi ngama-solcents afanele.
3. Ukuhlola: BHEKA NJALO NGOKUGCINA KWAMAKHAYA ESISEKELAYO. I-chip scoescopic ingahlwitha uwaya, okwenza ikhefu.
4. Ukuqondanisa: Qinisekisa eyakho umshini wokuvula umoya Imihlahlandlela ihambisane kahle. Uma uwaya engena ekhoneni elingalungile, ibeka ingcindezi elandelayo ku incwadi yamabelethi, okungahlwitha.
5. Ukupholisa: Ngokusebenza ngejubane eliphezulu kakhulu, ukushaqeka okushisayo kungaba yinkinga. Qinisekisa ukupholisa okungaguquki uma inqubo yakho ikhiqiza ukushisa ngokweqile.

Ukulungiswa okufanele kuqinisekisa ukuthi okwakho I-CSM WINDING Macrels Mandrels ukuletha i-ROI elindelekile.

UDongcin uqinisekisa kanjani ukuthi i-R & D ihlangabezana nezidingo zabakhiqizi abaholayo?

R & D yinjini yokukhula kwethu. Asimane nje senze izingxenye; Sifunda i-physics ye-winding. Sibe wenza izingxenye ezisele ingomane Ama-tubular heathers angaphezu kwe-10years. Iqembu lethu lihlala lihlaziya izindlela zokwehluleka zamaMandrels ezisetshenziswe Ukushisa izintambo ukuhlanganisa.

Sisebenzisana nayo Ifektri emincane ye-tubulars eminingana Onjiniyela ukuqonda izingcindezi ezibandakanyeka emiklamo emisha, esheshayo yomshini womshini. Isibonelo, njengoba wenza izintambo zokumelana ne-tubular heater thola umnciphiso futhi imishini isheshe, incwadi yamabelethi kumele ube mncane nokho upriffer. Lokhu kusishukumisela ukuba sihlole ama-composites we-nano-okusanhlamvu. Silwela Nikeza abakhiqizi abahamba phambili emhlabeni ngezixazululo ezilindele izidingo zesikhathi esizayo. -Kwethu Ulwazi Lolwazi kusivumela ukuthi senze ngokwezifiso amathuluzi we CSM Kanthal Kanthal Tongli Feihong Izinhlelo, ukuqinisekisa ukuthi amaklayenti ethu ahlala ngaphambi kwejika. Noma ngabe kungusayizi ojwayelekile noma iphrofayili yangokwezifiso, yethu I-Mandrel Rod, induku, induku, inaliti ye-Power Battery Winding Machine imele i-pinnacle yesayensi yamanje yesayensi.

Ukuthathwa Key

Uma kukhulunywa ngokunemba okunengqondo okuphezulu, ikhwalithi yokudla kwakho ichaza ikhwalithi yokuphuma kwakho. Nasi isifinyezo salokho esimbozwe mayelana UTungsten Carbide Mandrels:

• Ukuphakama Kwezinto Ezibonakalayo: UTungsten Carbide kunikeza okungafani nalutho ubunzima na- gqoka ukumelana Uma kuqhathaniswa nensimbi, okwenza kubalulekile ekukhiqizeni ivolumu ephezulu.
• Umthelela Onembile: -Okwenzeka incwadi yamabelethi iqinisekisa ukuguquguquka ikhohla ububanzi nogesi inkani, okubalulekile Into yokushisa ukuphepha nokusebenza.
• Ukuvumelana kwe-Universal: Ama-mandrels asezingeni eliphakeme aklanyelwe ukulingana nohlobo oluthile lwemishini, kufaka phakathi CSM kanthal utaing lingli Feihong jiuding nezinye I-China Thayipha Ukuvutha Ukumelana Nezintambo imishini.
• Ukukhiqiza ubuhle: Ukudala la mathuluzi kudinga ukuthuthuka CNO Ukugaya nokulawulwa kwekhwalithi okuqinile ukufezekisa imibuso efana ne-Mirror.
• Ukukhetha Umhlinzeki: Ukukhetha ukunikezelwa umthumeli njenge-dongxin, a Izingxenye zokukhiqiza zokukhiqiza eziqeqeshiwe Uchwepheshe, uqinisekisa ukuthi uthola indawo yokukhiqizaIkhwalithi ephezulu nobuchwepheshe bobuchwepheshe.
• Izindaba zokulungisa: Ukusingathwa okufanele kuvimbela ukuphazamiseka kwe-brittle, ukunweba impilo yakho.
• Ukufakazelwa Kwekusasa: -Qhubekayo R & D kuyadingeka ukuhambisana nesivinini esandayo sanamuhla -kwezimboni umshini wokuvula umoya ubuchwepheshe.

E-Dongxin technology, siyaziqhenya ngokuba ifektri yobungcweti Ukusekela imboni yokufudumeza emhlabeni jikelele. Uma ufuna ukwengeza okwakho izintambo zidla umshini mandrels, silapha ukuzosiza.