
2025-12-15
Nkuwashinze tekinoroji ya elegitoronike ya Dongxronike, njye, Kevin, namaze imyaka mirongo njya mu ma saa manani isi ikomeye ya micro-micro-inganda. Kuva mu kigo cyanjye hano mu Bushinwa, nagize amahirwe yo gukorana na injeniyeri witonze ku isi hose - abanyamwuga bakomeye kuko basobanukiwe neza kuko itandukaniro rya Micron imwe rishobora kuvuga itandukaniro riri hagati y'imikorere yo hejuru gushyushya ikintu n'imirongo y'umusaruro.
Uyu munsi, ndashaka kwibira cyane mubice bikomeye bikunze kugaragara ariko bikora nkinkogo ya inganda UBURYO BWO GUTANGA: The mandrel. By'umwihariko, tuzashakisha impamvu Tungsten Carbide yahindutse amahame ya zahabu kugirango abone umuvuduko mwinshi imashini ihindagurika ibikorwa, cyane cyane Gushyushya insinga imashini ziguruka. Niba urimo gukora CSM Kanthal Fustlingli Feihong ibikoresho cyangwa bisa Gabanya Ubushinwa Gushyushya insinga zo kurwanya imashini, gusobanukirwa na metallaurgiy na nkunga inyuma yawe inkoni ihindagurika ni ngombwa mugukomeza gutanga umusaruro no kugabanya igihe cyo hasi.
Mu gukora Ubushyuhe bwa Tubular, igiceri ni umutima wa sisitemu. The imashini ihindagurika kuzunguruka wire-Umuvuduko wa Nichrome cyangwa Kanthal-ku muvuduko mwinshi udasanzwe wo gukora Helix ya Helix. The mandrel ni igicucu nyamukuru hafi yibi wire irapfunyitse. Byiza, ikora nkibisobanuro bya geortic, bitimukanwa. Ariko, mubyukuri, gufatwa nabi, ubushyuhe, nimbaraga za vibration.
A Tungsten Carbide Mandrel ntabwo ari inkoni gusa; Nigikoresho cyakozwe na precionce cyagenewe guhangana nibi bidukikije. Bitandukanye na Softer ibyuma, a Carbide Mandrel ikomeza ubunyangamugayo bwayo kuri miriyoni yizunguruka. Ryari wire yagaburiwe a Imashini ihindagurika, cyane cyane Ubwoko bwo gushyushya insinga ibikoresho, impagarara ni nyinshi. The mandrel igomba kurwanya kunyerera (gutandukana) no gutya hejuru. Niba mandrel guhindagurika cyangwa kwambara, the coil diameter impinduka, guhinduranya Kurwanya agaciro kwubushyuhe bwa nyuma. Munganda zihuta cyane nka Automotive cyangwa Aerospace, gutandukana nkibi ntibishoboka.
Impaka hagati yicyuma cyihuta kandi Tungsten Carbide ni kimwe mu biciro bitandukanye agaciro. Ibyuma bihendutse hejuru, ariko Tungsten Carbide itanga kugaruka ku ishoramari risaba imitekerereze isesengura nka Marcus. Tungsten Carbide ni ibikoresho bikubiyemo birimo ibice bikomeye byakarangirwa hamwe na metallic binder (mubisanzwe cobalt). Iyi miterere iratanga ikabije gukomera n'inshyi.
Muri Gushyushya insinga imashini izunguruka, i wire Ibikorwa nk'ibisubizo. Igihe kirenze, gikata ibihingwa muri mandrel. Icyuma Mandels yaguye kuri ibi vuba, bisaba impinduka kenshi. Igihe cyose uhagaritse imashini Guhindura igice, wabuze amafaranga. Mandbide mandrels irashobora kumara inshuro 10 kugeza kuri 50 kurenza bagenzi babo bobsarts. Uku kuramba bituma babahitamo guhitamo Abakora n'abatanga isoko ushyira imbere imikorere ahoraho. Byongeye kandi, gukomera kwa karbide bigabanya "ikiboko" kuri rpm nyinshi, kureba niba Uwiteka coil Ikibuga gikomeza guhora gihoraho na milimeter yambere kugeza ku mperuka.
Kwambara kurwanya ni isobanura ikiranga ubuziranenge inkoni ihindagurika. Iyo bitanga umusaruro Ibihangano, amashanyarazi Kurwanya ni imikorere ya wire uburebure na coil diameter. Niba mandrel yambara na 0.01mm, diameter ya coil igabanuka. Hejuru yuburebure bwikilanda, iyi ihindura byose Kurwanya (Ohms).
Kuri Gushyushya insinga imashini ziguruka, guhoraho ni umwami. A Tungsten Carbide Mandrel itanga ibirenze kwambara kurwanya, kureba niba igihumbi coil byakozwe birasa nuwa mbere. Ibi ni ngombwa cyane mugihe ukoresheje insinga yatuje. Dukunze kubona abakiriya bakoresheje imashini Kuva Futai Ingli Feihong Jiuding China Kurwana no Guhuza kugeza Kuzamura amanota yo hejuru mandbide mandrels. Ubushobozi bwibikoresho bwo kurwanya abrasion byemeza ko Uwiteka wire glide neza udafashe cyangwa guswera, bitera intera imwe hagati yahindutse - ikintu gikomeye mu gukumira ibibanza bishyushye kumukino wanyuma Umushukato.
Kimwe mubibazo byinshi nakira ni ukubihuza. Isoko ryisi ikoresha ibintu bitandukanye imashini, ariko hariho ibishushanyo bisanzwe byiganje muri inganda ahantu nyaburanga. Ibyacu Inkoni ya Mandrel, inkoni, abakozi, gushingira ubushobozi bwo gufata inganda na filime ibikoresho no gushyushya Mandrels byakozwe kugirango bihuze ubwinshi bwa CSM Kanthal Fustlingli Feihong sisitemu.
Waba urimo jiuding Ubushinwa bwandika Kurwanya Gushiraho cyangwa Umunyaburayi CSM imashini, ibisabwa nimikorere birasa. Dukora Grarbide Mandrels kuri CSM Kanthal na Mandrels kuri CSM Kanthal Futai Ibisobanuro hamwe na shanki yibanze kugirango urebe neza neza muri collet cyangwa Chuck. Igenamigambi Kanthal Futai Ingli Feihong Jiuding byerekana ibintu byinshi byerekana inganda. Ikipe yacu yubuhanga muri Dongxin iremeza ko yacu Mandrels kuri CSM Kanthal Oakley Imashini zimyidagadura zihura nibisabwa byingenzi byihuta. Turabyumva Tongli Feihong Jiuding Ubwoko bw'Ubushinwa Imashini ni amasezerano, kandi bakeneye ibice bihuye no kwihangana kwabo.
Kurema a Tungsten Carbide mandrel ni ibikorwa bya ibisobanuro Ubwubatsi. Itangirana no guhitamo icyiciro gikwiye cyo kuringaniza ifu-hagati yubunini bwibinyampeke kugirango bukaze no gukomera. Ifu irakanda kandi ikanangirika mubicucu. Hanyuma, umurimo nyawo uratangira.
Dukoresha imbere Cnc Gusya imashini kugirango ushireho mandrel. Inzira yo gusya igomba gutinda bidasanzwe kandi neza kugirango wirinde micro-guswera karbide. Tugera hejuru ya ra 0.05 cyangwa byiza. Iyi ndorerwamo irangira ni ngombwa; Birakabije mandrel Kurema gukurura kuri wire, bigatera impagarara. Nka a Igihingwa cy'Ubushinwa cyane, dukoresha ubushobozi bukomeye. Turapima kwiruka (mbega ukuntu inkoni igororotse) kugirango yihanganire. Uru rwego rwa inganda Icyubahiro cyemeza ko iyo ushyizeho ibyacu Umuringa cyangwa Tungsten Carbide Nozgel kubakozi cyangwa bateri yatembaga imashini ihindagurika, urimo kubona igice gikora ukuri kuri 30.000 rpm.
Gukomera bifitanye isano neza nubuzima bwubuzima kandi buhamye bwa imashini ihindagurika inzira. Tungsten Carbide Shyira ahagana kuri 9 ku rugero rwa MOHS, munsi ya Diamond. Iyi ikabije gukomera irinda wire kuva kuruma muri mandrel hejuru.
Muri Kurwanya insinga zo gukuraho imashini, byumwihariko abakemura CSM Kanthal Oakley n'abandi, mandrels yoroshye ya mandrels ikora nkibibazo byo kunyeganyega, byumvikana neza ariko mubyukuri bibangamira. Ushaka sisitemu ikomeye aho ingufu zimurirwa kuri coil gushiraho, ntabwo yashizwemo nigikoresho. Biragoye mandrel itanga urusaku rukomeye. Ibi bituma umuntu yihuta yihuta adafite ingaruka "gukubita" bitera impinduka. Kuri Oakley n'abandi bakoze tubular Imashini zishyushya, kuzamura hejuru-bikomeye mandbide mandrels akenshi bituma abakora kwiyongera imashini Umuvuduko kuri 15-20% udatanze ubuziranenge.
Mu myaka mirongo ibiri ishize, Ubushinwa yahindutse kuva mu mpumuro-yumusaruro hagati ya ibisobanuro Ubwubatsi. Gabanya Ubushinwa Gushyushya insinga zo kurwanya Imashini zahindutse isi yose kubera uburinganire bwimikorere nibiciro. Kubwibyo, urusobe rwibinyabuzima Ibice byinshi byo gushyuha yateye imbere hano.
Dongxin iherereye mumutima wiyi hub yo gukora. Turi yishora mu bice Umusaruro, Gutanga umwanya wibanze kubikoresho byibanze byibanze kandi biteye imbere Cnc ikoranabuhanga. Nka a Uruganda rwumwuga, duhatanira kugiciro cyakazi, ahubwo ni ubushobozi bwa tekinike. Twe tanga abakora ishyaka ryisi hamwe nibice bihangana cyangwa birenze ibipimo byu Burayi. Kuba hafi ya Abakora n'abatanga isoko ya imashini ubwayo (nka Feihong Jiuding Ubushinwa bwandika abubaka ibikoresho) biduha ubushishozi budasanzwe UBUMENYI no gushushanya imigendekere, bitwemerera guhuza ibyacu Tungsten Carbide mandrels kuri CSM byihuse kuruta abanywanyi.
Urunigi rwo gutanga Ubushyuhe bwa Tubular ni bigoye. Muri rusange, a Uruganda rwimashini rutanga ibice kubice byabo mu ntangiriro. Icyakora, OneES (Abakora ibikoresho wambere) akenshi bikubiyemo ibikoresha cyane. Aha niho abakora bose-abakora nka Dongxin intambwe.
Turi a Umusaruro wabigize umwuga utanga isoko. Ntabwo dukoporora ibice; Turabateza imbere. Dutanga ibice byo murugo Abakora ibintu bishyushye byo gushyushya no kohereza mu isi. Niba ari kuri a Guhindura Guhindura gushiraho cyangwa a Umushumba wo kurwanya insinga Umurongo, ingingo zihariye zibanda rwose kuri metalurgy yigice cyambara. Dukorera Imashini nyinshi zo gushyuha isoko, kureba niba nyamara ikora Tongli Feihong Jiuding Ubwoko bw'Ubushinwa Imirongo ifite uburyo bwo kubona ibintu bihendutse, bihamye-byimikorere. Mukwibanda gusa ku binyamirwa nka mandrel na UBUYOBOZI, tugera kubukungu nubuziranenge bubaka imashini rusange bidashobora guhura.
Ndetse bikomeye Tungsten Carbide bisaba kwitaho. Impamvu ikunze kugaragara yo kunanirwa imburagihe muri a imashini ihindagurika Ntabwo ari ukuvuga, ahubwo ni ukuvunika. Carbide iravunika. Guta a mandrel Kuri etage izamenagura.
Kubungabunga ibyawe mandbide mandrels:
Kubungabunga neza birabireba ko ibyawe Imashini za CSM Imashini Tanga roi yateganijwe.
R & d ni moteri yo gukura kwacu. Ntabwo dukora ibice gusa; Twiga ibya fiziki byumuyaga. Twabaye yishora mu bice kuri Ubushyuhe burenze 10years. Itsinda ryacu buri gihe rirasesengura uburyo bwatsinzwe bwa mandrels bukoreshwa gushyushya insinga.
Dufatanya na uruganda rwinshi rwo gushyuha Abashakashatsi kugirango bumve imihangayiko ikubiyemo ibishushanyo bishya, byihuta byihuta. Kurugero, nka yakoze ibitutsi bishyushya ibitutsi SHAKA UFITANDUKANYA N'INGINE ZIGIRA CYANE, THE mandrel igomba kubonana nyamara. Ibi bidusunika kugirango tugeragere hamwe na karbide ya karbide yintete. Duharanira tanga abakora ishyaka ryisi hamwe nibisubizo bitegereje ibikenewe ejo hazaza. Ibyacu UBUMENYI Emerera guhitamo ibikoresho bya CSM Kanthal Fustlingli Feihong sisitemu, kwemeza ko abakiriya bacu baguma imbere yumurongo. Niba ari ingano isanzwe cyangwa umwirondoro wihariye, ibyacu Inkoni ya Mandrel, inkoni, abakozi, igishishwa imashini ihindagurika byerekana ishusho yibikoresho byubu siyanse.
Ku bijyanye no guhinduranya cyane, ireme ryabanywanyi bawe ritegeka ireme ry'ibisohoka. Hano hari incamake y'ibyo twahinduye kubyerekeye Tungsten Carbide Mandrels:
Kuri Dongxin Ikoranabuhanga rya Electronic, twishimiye kuba a Uruganda rwumwuga Gushyigikira inganda zishyushya ku isi. Niba ushaka guhitamo ibyawe Wires Wild Maching Mandrels, turi hano kugirango dufashe.