Kwihlabathi eliphakamileyo lokwenziwa kwecandelo le-elektroniki, umahluko phakathi kwekota enenzuzo kunye nephupha elibi lokuvelisa lihlala lihla ekuthembekeni kwezixhobo zakho. Iinjineli kunye nabaphathi bokusebenza, ukuqonda ukuntsonkotha kwe umgca wokuvelisa i-capacitor kwaye izixhobo ze-supercapacitor ayisiyiyo nje yokuhlangabezana nezabelo; imalunga nokuchaza umgangatho womgangatho wemveliso yokugqibela.
Eli nqaku liphonononga oomatshini ababalulekileyo, ukusuka kwi umatshini ovuthuzayo ukuya kwindibano yokugqibela, eqhuba le mihla ukwenziwa kwe-capacitor ishishini. Siza kujonga indlela izinto ezichanekileyo, oluzenzekelayo iinkqubo, kwaye zingqongqo uvavanyo dibanisa ukudala amandla izisombululo zokugcina amandla yonke into ukusuka kwizithuthi zombane ukuya kwiigridi zoshishino.
Ingaba Umgca weMveliso yeCapacitor yale mihla ichaza njani ukuFaneka kweShishini?
A umgca wokuvelisa i-capacitor yi-symphony entsonkothileyo yeentshukumo ezihambelanayo. Asiyongqokelela nje yezixhobo; yinkqubo edityaniswe ngokupheleleyo apho yonke into umatshini idlala indima ebalulekileyo. Kwisiqhelo ukuvelisa indawo, ukuhamba kuhamba ukusuka ekulungiseleleni izinto ukuya umoya, weld izikhululo, indibanokwaye, ekugqibeleni, uvavanyo. Ukusebenza kwalo mgca kuxhomekeke kakhulu kwi umatshini ungqamaniso. Ukuba i umatshini wokujija ozenzekelayo isebenza ngokukhawuleza kune umatshini wokuhlanganisa, kubakho iingxaki.
Kweye umvelisi, injongo kukudityaniswa komthungo. Sibona utshintsho oluya imveliso ezenzekelayo apho into yomntu incitshiswa ukunciphisa ungcoliseko kunye neempazamo zokuphatha. A umatshini kule meko kufuneka yomelele. Kwi eTshayina, apho uninzi lwehlabathi oomatshini iveliswa, ingqwalasela ishintshile ukusuka kwivolumu ecocekileyo ukuya kwi-high-precision isisombululo ababoneleli. A umatshini wokuvelisa namhlanje ivumela ukubeka iliso ngexesha lokwenyani. Iinzwa ngaphakathi kwe umatshini ukulandelela uxinzelelo lwe ifilimu, uxinzelelo lwe weld, kunye nesantya se umgca wokuhlanganisa.
Ngapha koko, i umgca wokuvelisa i-capacitor iya isiba bhetyebhetye. Umntu omnye umgca kunokufuneka ukuba utshintshe ekuveliseni a ifilimu capacitor iya ku i-capacitor yamandla kunye nexesha elincinci lokuphumla. Oku kufuna oomatshini esebenzisa amalungu emodyuli. E-Dongxin, sibona ukuba abathengi abatyala imali kwizinto ezininzi izixhobo inokuziqhelanisa neentsingiselo zemarike-njengokunyuka ngaphakathi inqwelo moya imfuno-ikhawuleza kakhulu kunabo basebenzisa ngqongqo, injongo enye oomatshini. I umgca wemveliso ngumqolo weshishini lakho; ukuyigcina ibhetyebhetye kukuyigcina iphila.
Kutheni i-Winding Machine uyiNtliziyo ye-Capacitor Manufacturing?
Ukuba umgca wemveliso ngumzimba ke lowo umatshini ovuthuzayo yintliziyo. I umoya Inkqubo imisela iimpawu zombane ezisisiseko ze capacitor okanye supercapacitor. Nokuba wenza i-cylindrical iseli okanye esicaba ibhetri ipakethe element, i umoya kufuneka igqibelele. I umatshini kuthatha iileya zedielectric ifilimu kunye nefoyile (okanye ifilimu enesinyithi) kwaye iqengqeleke kwi-mandrel.
Ukuchaneka kwe isibambi mandrel eqhelekileyo capacitor okanye umatshini ibhetri ukujija ayixoxisi. Ukuba i umatshini mandrel vibrates nokuba kancinane, izithuba umoya ifomu. Kwi-a amandla ombane aphezulu capacitor, ezi zithuba zikhokelela kwi-ionization kunye nokungaphumeleli. I umatshini ovuthuzayo kufuneka ilawule uxinzelelo ngamandla. Njengoko i iseli iradius iyakhula, i umatshini kufuneka unciphise i-torque ukuthintela ukutyumza iileya zangaphakathi. Le yibhalansi ethambileyo enesiphelo esiphezulu kuphela ukuzijika okuzenzekelayo umatshini unokufezekisa.
- Ulawulo loxinzelelo: Ithintela ukolula kwefilimu.
- Ulungelelwaniso: Iqinisekisa ukulandelwa komphetho we-metallization.
- Isantya: Ukusebenza okuphezulu ngaphandle kokonakalisa imathiriyeli.
Kwi supercapacitor imveliso, i umoya umngeni mkhulu ngakumbi ngenxa yezixhobo zokwahlula. I umatshini kufuneka iphathe izahluli ezimanzi okanye ezibuthathaka ngaphandle kokukrazula. A umatshini ekwaziyo ukuphatha ezi mathiriyeli zahlukileyo isoloko isebenzisa ezikhethekileyo Izikhokelo zee-wire ukuqinisekisa ukutya okugudileyo. I umatshini ovuthuzayo kulapho i imveliso uzelwe ngokwenene; yonke enye into iyapakishwa nje.
Sesiphi isiXhobo esiBalulekileyo kwisiXhobo seSupercapacitor esiSebenza ngokuPhezulu?
I-Supercapacitor ubuchwepheshe buvala umsantsa phakathi komgangatho capacitor kwaye a ibhetri. Ngenxa yoko, izixhobo ze-supercapacitor ngumxube wetekhnoloji. I ukuvelisa inkqubo ibandakanya electrode ukuxuba, ukutyabeka, kwaye ke ebalulekileyo umoya okanye ukupakisha. Ngokungafaniyo nomgangatho ifilimu capacitor, a supercapacitor ihlala ibandakanya i-electrolytes engamanzi, intsingiselo umatshini amacandelo kufuneka anganyangeki ngamachiza.
I supercapacitor ishishini iimfuno umatshini izisombululo ezinokusingatha phezulu amandla iimfuno zoxinaniso. I umatshini wokuvelisa kwezi yunithi zihlala zibandakanya ibhokisi yeglavu okanye ukuhlanganiswa kwendawo eyomileyo yegumbi. I umatshini kufuneka utywine i iseli ngokukhawuleza emva umoya okanye ukupakisha ukuthintela ukungena kokufuma. Ukufuma lutshaba lwe supercapacitor, ukuthoba isidima ukusebenza ngokukhawuleza.
Ukongeza, izixhobo ze-supercapacitor ngokuqhelekileyo ifuna ukomelela weld izikhululo. Ukudibanisa abaqokeleli bangoku kwi-a supercapacitor ibandakanya ukuwelda iileya ezininzi zefoyile kwithebhu. I-ultrasonic umatshini ngokuqhelekileyo isetyenziswa apha. Oku umatshini yenza ibhondi yentsimbi yemeko eqinileyo ngaphandle kokunyibilikisa iifoyile eziethe-ethe. Kuba nayiphi na umvelisi ujonge ukungena kwi amandla kwimarike yokugcina, utyalo-mali kwi-specialized izixhobo ze-supercapacitor- endaweni yokuguqula umgangatho ibhetri oomatshini-ibalulekile kwisivuno.
Ngaba oomatshini beNdibano abazenzekelayo banokukuphucula ukuthembeka ekupakisheni?
Kanye capacitor okanye supercapacitor element inxeba, kufuneka ipakishwe. Ukupakisha ayisiyonto nje yobuhle; imalunga nokhuseleko. Oomatshini bokudibanisa abazenzekelayo thatha into yenxeba kwaye uyifake kwi-a ityala okanye isilinda. Le umatshini wokuhlanganisa kufuneka ichaneke. Ukuba into ibetha kwicala le ityala ngexesha lokufakwa, i-insulation inokonakala, ekhokelela kwisiphaluka esifutshane.
Kwi imveliso ngobuninzi, ukupakisha umatshini ihlala idibanisa ne vacuum inkqubo yokomisa. Ngaphambi kwetywina lokugqibela, i iseli uphantsi kwenzonzobila vacuum ukususa yonke imolekyuli yamanzi. I oluzenzekelayo ubume balento umatshini iqinisekisa ukuba ixesha lokuvezwa emoyeni nguziro. I umatshini hambisa i iseli ukusuka kwi-oven ukuya kwisikhululo sokutywinwa kwindawo elawulwayo.
Ukuthembeka kwi ukupakisha iphinde ifikelele kwimikhono yokugquma. I umatshini osebenzisa ukusonga ukushwabana okanye izindlu zeplastiki kufuneka ukusingatha isantya esiphezulu imisebenzi. Sihlala sibona abavelisi ubunzima apha; zabo umoya zilungile, kodwa zabo ukupakisha umatshini ityumza iileyibhile okanye ayilungelelanisi kakuhle. A robust umatshini wokuhlanganisa kuthintela oku kusilela emva kwexesha.
Ibaluleke kangakanani iNkqubo yeWeld kwiBattery kunye neeCapacitor Cells?
I weld ngongoma wokuqhubekeka kombane. Kuzo zombini ibhetri kwaye capacitor iiseli, iifoyile zangaphakathi kufuneka zixhunywe kwii-terminals zangaphandle. Oku kuqhele ukwenziwa nge-a ukukhokela. I umatshini esetyenziselwa oku kudla ngokuba yi-ultrasonic welder okanye i-laser Umatshini weWeldling. Ukuba weld ubuthathaka, i uthotho ukumelana (ESR) kwanda. I-ESR ephezulu yenza ubushushu, obubulala ubushushu iseli.
Kwi inqwelo moya izicelo, ushukumo lubukhali. Ihlwempu weld ekugqibeleni uya kudinwa kwaye aphuke. I umatshini kufuneka asebenzise umlinganiselo ochanekileyo wamandla. Incinci kakhulu, kwaye ayibambeki; kakhulu, kwaye umatshini itshisa ngapha kwethebhu. Oku ukusebenza ifuna izixhobo ezichanekileyo. Umzekelo, i i-aluminiyam ezenzekelayo yocingo lwe-wedge bonder kudala uxhulumaniso kwinqanaba le-micron, ukuqinisekisa ukuba naphantsi koxinzelelo lwe-thermal, ibhondi ibamba.
Kuba ibhetri iipakethe ngokukodwa, i umatshini ukuba weld iibhasi kwi iiseli ibalulekile. Imbi enye weld kwi ibhetri Imodyuli inokunika yonke ipakethi ingasebenzi. Ngoko ke, i Umatshini weWeldling kufuneka zibe neenkqubo zokuhlola umgangatho ezihlanganisiweyo eziqinisekisa ukuthembeka kwayo yonke ibhondi enye umatshini yenza.
Ngaba iFilimu eyiMetallized likamva leeCapacitors zaMandla eMoto?
Ifilimu eyenziwe ngesinyithi ii-capacitors ngabaphakamisi obunzima behlabathi le-EV. Baphatha ukucoca ikhonkco le-DC kwii-inverters. I umatshini iimfuno ze ifilimu enesinyithi zahlukile. Ngokungafaniyo nefoyile, i intsimbi itshizwe kwi ifilimu. I umatshini ovuthuzayo Kufuneka iphathe le mathiriyeli ngobunono ukunqanda ukukrwela intsimbi umaleko.
I inqwelo moya ishishini ufuna izakhono zokuziphilisa. Ukuba ukuphuka kwe-dielectric kwenzeka, i ifilimu enesinyithi Umphunga ujikeleze impazamo, ugcina i capacitor. I umatshini ukwenza ezi kufuneka kuqinisekise ifilimu Uxinzelelo luncipha ngokugqibeleleyo. Ukuba i umatshini uyiqinisa kakhulu, indlela yokuziphilisa ithintelwe luxinzelelo.
Kwakhona sibona umkhwa oya uluhlu oluninzi iicapacitors zefilimu. Ezi zifuna a umatshini enokupakisha iileya kunokuba isuke nje ijike. I umatshini ukuchaneka kwe uluhlu oluninzi ulungelelwaniso lulinganiswa ngeemicrons. Kuba a umvelisi kujoliswe kwi inqwelo moya icandelo, ukuba ne-a umatshini ekwaziyo ukuphatha ukusebenza okuphezulu ifilimu enesinyithi ngumqobo ekungeneni.
Yintoni eyenza ukuba umatshini wokwenza isantya esiphezulu ube uyimfuneko?
A umatshini wokwenza ligorha elingadumanga le umgca wemveliso. Emva koko umoya, capacitor ihlala i-cylindrical. Nangona kunjalo, ukungena kwiindawo ezixineneyo, ngakumbi kwi i-elektroniki, ifuna ukucandwa. I umatshini wokwenza icinezela umqulu ongqukuva kwimilo embhoxo okanye emcaba. Oku umatshini utyando kufuneka lwenziwe ngononophelo.
Ukuba umatshini wokwenza ifaka uxinzelelo ngokukhawuleza, iileya zangaphakathi zibopha. I umatshini kufuneka kusetyenziswe amandla acothayo, alawulwayo. Kwi isantya esiphezulu imigca, oku ngumqobo. NONE oomatshini bokubumba sebenzisa iipleyiti ezishushu ukuthambisa ifilimu kancinci phambi kokuba ucofe. Oku kuvumela i umatshini ukusebenza ngokukhawuleza ngaphandle kokonakalisa iseli isakhiwo.
I umatshini wokwenza ikwaseta inqaku elikhokelayo. Kwi-radial capacitors, iintambo kufuneka zibekwe ngokuchanekileyo ukuze zilingane imingxunya yePCB. I umatshini igoba kwaye inqumle isikhokelo ukuya kwinkcazo. Ukuchaneka umatshini wokwenza iqinisekisa ukuba eyakho imveliso isebenza ngaphandle komthungo kunye nomthengi wakho oluzenzekelayo ukufakwa oomatshini.
ITekhnoloji yeVacuum iwuphucula njani uMgangatho weMveliso yeCapacitor?
Vacuum iyimfuneko kwizigaba ezibini: ukumitha kunye nokomisa. Kwii-capacitors ezizaliswe ngeoli, i umatshini umilisa inxeba element ngeoli ngaphantsi vacuum. Oku kususa amaqamza omoya. Amaqamza omoya ayabulala kwindawo ephezulu I-Voltage izicelo ngenxa yokuba zikhokelela ekukhululweni ngokuyinxenye. I vacuum umatshini kufuneka igcine umjikelo onzulu, ozinzile woxinzelelo.
Kwi supercapacitor kwaye ibhetri imveliso, ukuzaliswa kwe-electrolyte umatshini nayo isebenza phantsi vacuum. Oku kuqinisekisa ukuba ulwelo lungena nzulu kwi-porous separator kunye ne-electrode materials. A umatshini namahlwempu vacuum ulawulo luya kushiya amabala omileyo kwi iseli. Amabala omileyo athetha i-zero capacitance kuloo ndawo kunye nokufudumeza kwendawo.
Ukongeza, vacuum ukomisa ii-oveni kubalulekile oomatshini. Ngaphambi kokutywinwa, i umatshini bhaka i iiseli ukususa ukufuma. Amanzi asisingcolisi esisabela nge-electrolytes. I umatshini kufuneka ubambe i vacuum kunye neqondo lobushushu ngokuchanekileyo iiyure. Eli nyathelo lelona lide kwi ukuvelisa inkqubo, kodwa ukuyitsiba iqinisekisa izinga eliphezulu lokungaphumeleli.
Kutheni le nto uVavanyo loomatshini ingumGcini wokuGqibela wezobuXhobo?
Eyokugqibela umatshini kwi umgca ngumvavanyi. Uvavanyo oomatshini iqinisekisa amandla, ukulahleka kwento (i-tan delta), kunye nokumelana nokugquma. Kuba amandla capacitors, i umatshini yenza uvavanyo lobungqina bevoltage ephezulu. Oku umatshini sebenzisa amandla ombane aphezulu kakhulu kunomthamo olinganisiweyo wombane wokukhusela iindawo ezibuthathaka.
Kwi imveliso ezenzekelayo, uvavanyo umatshini kwakhona uhlela iimveliso. Ibabopha ngonyamezelo. Ukuzila ukutya umatshini inokuvavanya kwaye ihlele amawaka eenxalenye ngeyure. Kodwa ukuchaneka ngundoqo. I umatshini iiprobe kufuneka zinxibelelane kakuhle neenkokeli. Ukuba i umatshini uqhagamshelwano luhluphekile, lunika ukungaphumeleli kobuxoki, ukuchitha imveliso elungileyo.
Idatha evela kwi uvavanyo umatshini kufuneka ukondla emva kwi umatshini ovuthuzayo. Ukuba i-capacitance iyakhukuliseka, i umatshini ovuthuzayo inokulungelelanisa inani lokujika ngokuzenzekelayo. Le ivaliwe-loop umatshini I-ecosystem luphawu lwale mihla ishishini 4.0 ukuveliswa kwe-capacitor.
Ngaba Izisombululo zoMvelisi waseTshayina zixhasa njani iiMfuno zoShishino lweHlabathi?
eTshayina iye yaba liziko lehlabathi capacitor kwaye ibhetri ukuvelisa izixhobo. Ikhonkco lonikezelo apha livumela a umvelisi ukufumana yonke into ukusuka kwelinye umatshini kwiqhosha elipheleleyo lokujika isisombululo. Iinkampani ezifana neDongxin aziboneleli nje kuphela umatshini amalungu, kodwa zobugcisa inkonzo ukuwenza ngokupheleleyo.
Siyaqonda ukuba a umatshini ilungile kuphela njengezinto ezityiwayo. Umgangatho ophezulu umatshini wokujija we-metalized film capacitors ifuna i-mandrels echanekileyo kunye ne-blades ehlala ixesha elide. Ukufumana ezi kwi-specialized umvelisi ngaphakathi eTshayina iqinisekisa ukuba ufumana iindawo ezizizo kufanelekile kumandla aphezulu ukusebenza.
Nokuba ngaba umatshini wokwenza kwencinci i-elektroniki ivenkile okanye enkulu izixhobo ze-supercapacitor ukuseta iprojekthi yegridi yamandla, i oomatshini ekhoyo namhlanje inika ixabiso elingakholelekiyo. Undoqo kukufumana iqabane oyiqondayo i umatshini, inkqubo, kwaye i isixhobo.
Isishwankathelo seNgqwalaselo eziPhambili zoMveliso wakho weMveliso
- Udibaniso Olupheleleyo: Qinisekisa ukuba umatshini ovuthuzayo, umatshini wokuhlanganisa, kwaye uvavanyo izixhobo zinxibelelana ukuthintela imiqobo.
- Ukujikajika okuchanekileyo: Tyala kumgangatho ophezulu umatshini mandrels kunye neenkqubo zoxinzelelo ukuthintela izithuba umoya kunye nomonakalo film.
- IiNkcazo zeSupercapacitor: Sebenzisa ezikhethekileyo izixhobo ze-supercapacitor ekwaziyo ukuphatha indawo emanzi/eyomileyo kunye nezahluli ezibuthathaka.
- Ukuwelda okuqinileyo: Eyakho Umatshini weWeldling kufuneka inikeze amandla angaguqukiyo ukuqinisekisa uqhagamshelo lombane oluthembekileyo kuyo yonke into iseli.
- Vacuum Vitality: Ungaze ulalanise vacuum oomatshini; ibalulekile ekususeni ukufuma kunye nokuthintela ukukhutshwa okungaphelelanga.
- Ukupakisha okuzenzekelayo: Sebenzisa ngokuchanekileyo ukupakisha oomatshini ukukhusela i iseli ukugquma ngexesha lokufakwa kwi ityala.
- Izinto ezisetyenziswayo ezisemgangathweni: Nkqu eyona ilungileyo umatshini iyasilela kunye neendawo ezimbi; umthombo womelele umatshini wokuvala iinxalenye zomenzi eTshayina ngexabiso eliphantsi umgangatho ophezulu ukugcina umgca wakho usebenza.
