
2026-01-26
Semuvambi weDongxin Electronic Technology, ndapedza makumi emakore ndiri munyika chaiyo yekugadzira zvinhu zvemagetsi. Ndinoziva kuti kune mainjiniya akaita saMarcus kuGermany, mutsauko uripo pakati pechinhu chakavimbika uye kutadza kwakaipisisa kazhinji unouya pasi peiyo microscopic kurongeka kwefoiri kana kusawirirana kweanoparadzanisa. Kunyangwe iwe uri kugadzira firimu remazuva ese capacitor kana simba guru super capacitor, midziyo yaunoshandisa inotsanangura kunaka kwechigadzirwa chako. Ichi chinyorwa chinoongorora mechanics uye zvakanakira iyo automatic capacitor winding machine, chikamu chakakosha che high-tech midziyo inotyaira zvemagetsi zvemazuva ano uye bhatiri Maindasitiri.
A capacitor winding machine haisi kungoita spool ine mota; iko kurongeka kwakaoma kwekutonga kwekufamba uye kubata kwezvinhu. Mukugadzirwa kwe a capacitor, kunyanya metallized film capacitors, muchina unofanira kuisa dielectric films uye conductive foils ine micron-level chaiyo. The otomatiki chimiro chemichina yemazuva ano inobvumira kuenderera mberi kwekutarisa kushushikana, kumhanya, uye kurongeka.
Kuprocess engineer, chiratidzo che a yakasimba automatic capacitor winding machine ndiko kugona kwayo kuderedza kutsauka. Sezvo muchina mhepo the film uye foil layers, chero lateral kufamba kana tension fluctuation inogona kugadzira mhepo mikaha kana kuunyana. Uku kusakwana kunoshandura capacitance uye kuderedza kuparara kwemagetsi. Isu tinogadzira michina yedu ne intelligent servo masisitimu anogadzirisa kushushikana munguva-chaiyo, kuve nechokwadi a stable uye mhepo yakasimba nguva dzose.
Kuchinja kubva pamanyorero kuenda otomatiki Kugadzira maitiro ndicho chinhu chimwe chikuru pakuwedzera kubereka uye goho. In kugadzira capacitor, kumhanya kwakakosha, asi kusachinja-chinja ndimambo. A zvizere otomatiki muchina unobata nhanho yega yega: kudyisa zvinhu, kupeta chinhu, kushandisa tepi yekuvhara, uye kubvisa iyo yakapera. chigadzirwa.
Level iyi ye otomatiki inobvisa kukanganisa kwevanhu kubva mukuenzanisa. Mubhuku rekushandisa process, mushandisi anogona kutambanudza film zvakasiyana zvishoma neMuvhuro mangwanani pane neChishanu masikati. An automatic winding machine inoshandisa iyo chaiyo simba kune iyo separator uye Electrode zvinhu 24/7. Uku kuwirirana kunobvumira vagadziri kusimbisa kushivirira kwavo uye kupa wepamusoro chigadzirwa kumusika. Uyezve, otomatiki zvishandiso inogona kuona pinholes kana kuremara mune mbishi zvinhu zvisati zvakuvadzwa mukati capacitor, kuchengetedza zvinhu zvinodhura.
Kusarudza a capacitor winding machine haisi kutenga kamwe chete; iko kudyidzana kwenguva refu newe mugadziri uye mutengesi. PaDongxin, tinonzwisisa kuti vatengi vedu vanoda zvinopfuura simbi nesimbi chete; vanoda a mhinduro. A akavimbika mutengesi inopa tekinoroji kuziva-maitiro ekukwirisa muchina kune yako chaiyo film ukobvu uye capacitor geometry.
Isu tinowanzo shanda nevatengi kugadzirisa iyo michina kune akasiyana maapplication, akadai seyepamusoro-tembiricha nharaunda kana chaiyo fomu zvinhu. Sezvo a mugadziri, isu tinodzora hutano hwezvikamu zvinopinda mumashini edu, kubva kune mandrels anoputika kusvika kune tension sensors. Uku kusanganisa kwakamira kunotibvumira kuvimbisa iyo performance zvedu zvishandiso uye kupa yakachengeteka supply cheni yezvisara, izvo zvakakosha pakuchengetedza zvinoenderera mutsara wekugadzira.
Iyo indasitiri inopa maviri makuru matishi etekinoroji: iyo Semi-otomatiki mamhepo muchina uye zvizere otomatiki system. Kunzwisisa mutsauko ndicho chinhu chakakosha pakuverenga ROI. Semi-otomatiki mhepo inoda mushandisi kurodha mandrels uye pamwe tepi iyo yakapedzwa roll. Izvi zvinopa kuchinjika kwemabhechi madiki kana R&D asi zvinounza musiyano.
Mukupesana, a zvizere automatic capacitor winding machine yakagadzirirwa kugadzirwa kwehuwandu. Iyo inoratidzira otomatiki kurodha zvinhu, kumisa otomatiki, uye otomatiki kurodha. Nepo mari yekutanga yakakwira, iyo gungano kumhanya uye kuderedzwa kwemitengo yebasa inoita kuti ive chiyero chepamusoro-vhoriyamu Kugadzira. Nokuti a super capacitor mutsara wekugadzira, uko mavhoriyamu akakwira uye zvemhando yepamusoro zvinoda kuomarara, zvizere otomatiki michina ndiyo chete nzira inoshanda kune purofiti.
The the super capacitor (kana supercapacitor) inomiririra dambudziko rakasiyana. Kusiyana akajairwa capacitors, a supercapacitor anovimba ne Electrode chimiro chinowanzo sanganisira activated kabhoni yakanamirwa pamuunganidzi wezvino. The performance a super capacitor-kunyanya mukati maro kuramba (ESR) uye simba density-inonyanya kutsamira pakumanikidzwa kwemhepo.
Kana Electrode uye separator vakakuvara zvakanyanya, mukati kuramba inowedzera, zvichiita kuti chikamu chacho chiwedzere kupisa panguva yekukurumidza kuchaja / kubuda. Kana yakakuvara zvakanyanya, iyo separator inogona kuboora, zvichikonzera kutenderera kupfupi. Yedu winding machine supercapacitor zvigadziriso shandisa inonzwisisika mhinduro loops kuchengetedza chaiyo yekubata kumanikidza inodiwa pakati pe Electrode uye separator. Izvi zvinogonesa kwakaringana ion kufamba uye inowedzera hupenyu hweiyo supercapacitor.
Pane yakakosha tekinoroji crossover pakati capacitor mhepo uye bhatiri mhepo. Ose ari maviri capacitor uye bhatiri Sero inosanganisira anode, cathode (kana Electrode ndiro), uye a separator. Naizvozvo, a winding machine yebhatiri kugadzirwa kunogovanisa misimboti yakawanda yemakina ne a capacitor winder.
Zvisinei, pane misiyano inokosha. Bhatiri Kugadzira kazhinji inosanganisira simbi yakakora foil (mhangura nealuminium) uye makemikari anoshanda machira. The musangano muchina zve a bhatiri inofanira kubata zvinhu zvinorema izvi pasina kukuvadza coating. Uyezve, bhatiri kugadzirwa kunoda kwakasimba humidity control (yakaoma kamuri kuenderana) iyo inokanganisa muchina design. Nepo mwero capacitor muchina haugone kungovhuvhuta lithium-ion bhatiri, iyo yakakosha matekinoroji ekudzora kushushikana uye kurongeka kwewebhu zvakafanana. Isu tinowedzera hunyanzvi hwedu mu capacitor mhepo yekuvaka yakakwirira-chaiyo yakajairwa mandrel inobata ye capacitor kana bhatiri inotenderedza muchina zvikamu zvinoshumira zvikamu zvose.
Mu bhatiri nyika, iyo humburumbira fomati (seiyo 18650 kana 21700 Sero) inoramba yakakurumbira nekuda kwekugadzikana kwayo kwemuchina uye nyore kwe Kugadzira. Cylinder bhatiri mhepo inoda muchina unogona mhepo Electrode uye separator zvidimbu mu "jelly roll" yakasimba uye woiisa mugaba rakaoma.
The the gungano process ye a humburumbira Sero yakamisikidzwa zvakanyanya, ichibvumira kukurumidza kunoshamisa mutsara wekugadzira speeds. Dambudziko riri mukugadzirisa "tab" - nzvimbo yekubatanidza kune Electrode. High-speed winding machine yebhatiri maapplications anofanira weld kana kupinza aya ma tabo nemazvo pasina kunonoka kupeta mandrel. Mukupesana, flat kana prismatic Sero gungano kazhinji inoshandisa stacking kana flattened winding, iyo ine maitiro akasiyana ekushushikana. Yedu michina inogadzirwa kuti ibate masimba anochinja-chinja anomhanya-mhanya humburumbira kutenderera, kuve nechokwadi che separator inoramba yakanyatsoenderana kudzivirira mukati mapfupi shorts, inokosha kuchengeteka kunetseka.
Kune vatengi vemaindasitiri, kutengesa kuchangotanga. The service nerutsigiro rwunopihwa ne mugadziri sarudza nguva yekupedzisira ye zvishandiso. Complex otomatiki inoda kuchengetedzwa nguva dzose uye calibration. Isu tinodada nekupa zvizere service, kusanganisira pa-saiti kuisirwa, kudzidziswa, uye nekukurumidza mhinduro yekugadzirisa matambudziko.
Isu tinopawo zvipfeko zvemhando yepamusoro. Iyo inomonereka tsono kana mandrel ndiyo inonyanya kusimbiswa chikamu che michina. Kana ikapera, musimboti weiyo capacitor kana bhatiri Sero inova yakasununguka. Isu tinoshanda se mhepo yemuchina wekugadzira zvikamu muChina nemutengo wakaderera wemhando yepamusoro, inopa yakasimba, chaiyo-ivhu inotsiva zvikamu izvo zvinovimbisa yako automatic winding machine inoramba ichishanda pakakwirira performance kwemakore.
A mhepo yemhepo inongonaka sezvinhu zvinopinzwa mariri. Kuwana zvakakwirira quality mukati kugadzira capacitor kana bhatiri gungano, iwe unofanirwa kuve nekuenderana supply ye Electrode foil uye separator film. Kusiyana kwehukobvu hwezvinhu kana kusimba kwesimba kunogona kukonzera jamu uye kutsemuka mune otomatiki line.
Nepo isu tichitarisa pane michina, tinopa zano vatengi vedu kuti vasimbise vatengesi vavo vezvinhu zvine hukasha. A akavimbika mutengesi yezvakagadzirwa zvinovimbisa kuti foil ine mipendero yakachena (hapana mabhura) uye yunifomu yekuputira ukobvu. Kana zvinhu zvemhando yepamusoro zvinosangana neyedu yepamusoro-chaizvo auto winding machine, mhedzisiro i chigadzirwa nemagetsi akasiyana performance uye kuvimbika.
Ramangwana re indasitiri akangwara. Tiri kuona maitiro akananga ku "Industry 4.0" kubatanidzwa, uko iyo automatic capacitor winding machine inotaurirana zvakananga nepakati pekutonga kwefekitari. Data pamusoro pemhepo tension, kumhanya, uye Sero dhayamita yakarongerwa kune yega yega unit inogadzirwa.
Iyi data inobvumira kufungidzira kuchengetedza uye kuzere kuteedzera kweiyo chigadzirwa. Mu bhatiri sector, izvi zvakakosha kune kuchengeteka kutevedzera. Uyezve, se supercapacitor uye bhatiri matekinoroji anoshanduka, tiri kugadzira michina inokwanisa kubata mafirimu akatetepa, asina kusimba kuti awedzere kuwanda kwesimba. Kutyaira kwepamusoro simba uye kushanda zvakanaka kunotisundidzira kuti tigadzirise nguva dzose, tichiona kuti tinoramba tiri ivo best capacitor winding machine shamwari kune vatengi vedu vepasi rose.